Ese imashini yuzuza ibintu bitunguranye ibangamira umusaruro wawe? Mu nganda zigezweho, aho buri segonda ibarwa, sisitemu yo kuzuza nabi irashobora gutwara ibihumbi mu musaruro wabuze. Mugihe imashini zuzuza zikorana nigihe gikwiye hamwe nuburyo bukomeye, niyo gutandukana kworoheje birashobora kwishora mubibazo bikomeye.
Iki gitabo cyuzuye, gishingiye kumyaka yubumenyi bwinganda, kigaragaza uburyo buri gihe bwo kumenya, gukemura ibibazo, no gukumira ibibazo byimashini zuzuza. Waba urimo gukemura urwego rwuzuzanya rudahuye, kumeneka kwamayobera, cyangwa ibibazo byimikorere itangaje, uzabona ibisubizo nyabyo, bifatika hano.
Sobanukirwa Imashini Yuzuza
Kuzuza imashini ikora ni urufatiro rwa sisitemu igezweho yo gupakira. Izi mashini zinonosoye zirimo sisitemu ya mashini, amashanyarazi, na pneumatike ikora mubwumvikane kugirango itange ibicuruzwa byuzuye mubikoresho. Ingorabahizi zizi sisitemu zisaba gusobanukirwa neza imikorere ya buri kintu hamwe ningingo zishobora gutsindwa mbere yo kugerageza uburyo bwo gukemura ibibazo.
Imashini igizwe nibikoresho bigira uruhare runini mubikorwa byuzuza neza. Iyo ikintu kimwe kidakora neza, kirashobora gukora ingaruka ya casade muri sisitemu. Kurugero, ikibazo gito cya valve igihe gishobora kuganisha ku kuzuza amajwi adahuye, hanyuma bigatera ibibazo hamwe nuburyo bwo hasi nko gufata cyangwa kuranga. Gusobanukirwa niyi mikoranire ifasha abashoramari kumenya impamvu zitera aho kuvura ibimenyetso gusa.
Ubwoko bwimashini zuzuza nibibazo bisanzwe
Kuzuza sisitemu ibyiciro bigabanya imashini mubyiciro bitatu byingenzi bishingiye kurwego rwo kwikora. Sisitemu y'intoki isaba uruhare runini rw'abakoresha kandi mubisanzwe ikora umusaruro muke. Sisitemu ya Semi-automatic ihuza kugenzura abantu nibikorwa byuzuza byikora. Sisitemu yikora yuzuye ikorana nabantu bake kandi ikagera ku gipimo cyo hejuru cyane.
Ibikoresho byuzuza intoki byerekana ibibazo byihariye mugukemura ibibazo. Izi mashini zishingikiriza cyane kubuhanga bwabakozi no kwitabwaho, bigatuma ingano yuzuye ihora igoye kubungabunga. Ibibazo bikunze kugaragara birimo amakosa yo kuzuza umunaniro, kugabanuka k'umusaruro, no kongera ibyago byo kwanduza ibicuruzwa biturutse kubantu bakunze guhura nibintu byuzuye.
Semi-automatique sisitemu ibibazo bikunze kwibanda kumurongo hagati yimikorere nintoki. Izi mashini zivanga mubisanzwe zihura nibibazo byerekana ingufu, akayunguruzo kafunze, hamwe no kunanirwa gukora. Sisitemu ya pneumatike muri izi mashini isaba kubungabungwa buri gihe kugirango ikumire ibibazo biterwa nigitutu gishobora kugira ingaruka zuzuye.
Ibibazo byuzuza byikora mubisanzwe birimo sisitemu ya elegitoroniki na mashini. Izi mashini zinonosoye zirashobora guhura na sensor ya kalibrasi ya drift, ibibazo bya syncronisation ya convoyeur, nibibazo byigihe hagati ya sitasiyo nyinshi. Sisitemu yo kugenzura ihuriweho hamwe ikenera gukurikirana no guhinduka kugirango ikomeze imikorere myiza.
Ibice byingenzi bisaba gukemura ibibazo bisanzwe
Kuzuza ibice byiringirwa bihagaze kumutima wibikorwa byo gupakira neza. Izi mashini zikomeye zisaba kwitabwaho buri gihe no kugenzura buri gihe kugirango bikomeze gukora neza. Buri kintu cyose kigira uruhare rwihariye mugikorwa cyo kuzuza, no gusobanukirwa nibisabwa byihariye byo gukemura ibibazo bifasha mukurinda umusaruro.
Kuzuza nozzles hamwe na valve nkibikorwa byambere byo gutanga amazi mumashini yuzuza. Ibi bice bisobanutse bigenzura ibicuruzwa bitembera neza byafunguye neza hamwe nigihe gikurikiranye. Nozzles ikunze guhura nibibazo hamwe no gukusanya ibicuruzwa bisigaye, bishobora guhindura uburyo bwo kugenda kandi bikagira ingaruka zuzuye. Indangagaciro zishobora kwambara kwambara hejuru yikimenyetso, biganisha kumeneka cyangwa uburyo bwo gutanga bidasanzwe. Kugenzura buri gihe ibi bice bigomba kwibanda kuri:
Nozzle tip imiterere no guhuza
Valve imyanya yo kwambara
Impagarara zimpeshyi mugenzura
O-impeta na gasketi
Imikorere ya convoyeur igira ingaruka itaziguye kubikorwa no kuzuza igihe neza. Uburyo bwa convoyeur bugizwe nibice byinshi bihujwe bikorana kugirango byimure ibintu neza binyuze muburyo bwo kuzuza. Guhangayikisha umukandara bigomba gukomeza kwihanganira ibintu kugirango wirinde ibibazo byimodoka. Moteri yo gutwara ibinyabiziga isaba gufata neza kugirango wirinde guhinduka bishobora guhungabanya kuzuza neza. Ingingo z'ingenzi zigenzura zirimo:
Igenzura ryimikorere igena neza neza kuzuza ibikorwa binyuze mugukurikirana hakoreshejwe ikoranabuhanga. Imashini zuzuza kijyambere zishingiye kuri sisitemu ihanitse yo kugenzura kugirango igumane igihe, igitutu, nubunini bwibipimo. Sisitemu irashobora guteza imbere ibibazo hamwe na sensor ya kalibrasi ya drift cyangwa kunanirwa gutumanaho hagati yibigize. Kugenzura buri gihe bigomba gusuzuma:
Uburyo bwo gufunga uburyo bwuzuye butuma ibicuruzwa byuzuzwa. Ibi bice bituma habaho guhuza amazi hagati yibice bitandukanye bya sisitemu. Kunanirwa kw'ikidodo birashobora kuvamo ibicuruzwa kumeneka, kwanduza, cyangwa gutakaza igitutu. Ibitekerezo byingenzi bigomba kwibanda kuri:
Sisitemu yumuvuduko ukomeza igipimo gihoraho kandi yuzuza ingano. Sisitemu ya pneumatike cyangwa hydraulic itanga imbaraga zo gutwara ibicuruzwa no gukora valve. Izi sisitemu zisaba gukurikirana neza urwego rwumuvuduko nuburyo ibintu bimeze. Igenzura risanzwe rigomba kugenzura:
Umuvuduko ukoreshwa
Imikorere yubuyobozi
Imiterere y'ikirere
Imikorere ya compressor
Byinshi Byuzuza Imashini Ibibazo nibisubizo
1. Kuzuza Inzego zidahuye
Kuzuza neza gutandukana kugaragara nkimwe mubibazo bitoroshye mubikorwa byo kuzuza amazi. Iyo kontineri yerekana urwego rwuzuye mugihe cyo gukora, abashoramari bagomba gukora iperereza kubintu byinshi bifitanye isano. Isano iri hagati yumuvuduko, ubushyuhe, nubukonje bitera ibintu bigoye bigira ingaruka zuzuye muburyo budashobora guhita bigaragara.
Ibipimo byo gupima amajwi biterwa ahanini no kugenzura neza ibipimo byuzuza. Ubushyuhe bwibicuruzwa mubihe byose byakozwe birashobora guhindura ubwiza, biganisha ku bipimo bitagenda neza binyuze mu kuzuza amajwi. Hagati aho, ihindagurika ryumuvuduko muri sisitemu yo gutanga rishobora kubaho kubera ihinduka ryurwego rwa tank cyangwa compressor cycling, bikagora cyane inzira yo kuzuza.
Gukemura ibibazo bya sisitemu bitangirana no kwitegereza witonze uburyo bwo kuzuza ibintu byinshi. Mugusuzuma ibipimo byuzuye mugihe gisanzwe, abatekinisiye barashobora kumenya niba itandukaniro rikurikiza imiterere yihariye cyangwa bibaho kubwimpanuka. Aya makuru aragaragaza akamaro kanini muguhitamo niba ikibazo gikomoka kubibazo byubukanishi, nko kwambara kwuzuye kwuzuye, cyangwa ibibazo bijyanye na sisitemu nkibipimo byigihe.
Imashini yogusubiramo iba ngombwa mugihe yuzuza amajwi ahora agenda hanze yemewe. Ibintu bidukikije nkimihindagurikire yubushyuhe bwibidukikije birashobora kugira ingaruka kuri sensor ya elegitoronike nibikoresho bya mashini bitandukanye. Nyuma yibikorwa byingenzi byo kubungabunga, imashini zuzuza akenshi zisaba kwisubiramo kugirango zibare ibice bishya byacitse kandi bituze.
2. Ibibazo byo kumeneka
Isesengura ryerekana uburyo butanga ubumenyi bwingenzi mubibazo byuzuza sisitemu. Urujya n'uruza rw'ibicuruzwa akenshi byerekana kunanirwa gukomeye, mugihe ibitonyanga rimwe na rimwe bishobora kwerekana ibibazo byigihe. Uburyo buto bwo gutera spray bwerekana ibibazo bijyanye nigitutu muri sisitemu, bisaba ko hakorwa iperereza ryihuse kugirango birinde imyanda.
Kumenyekanisha inkomoko bisaba gusobanukirwa uburyo ibice bitandukanye bikorana igitutu. Ikidodo na gaseke mubisanzwe byambara mugihe, ariko igipimo cyacyo cyo gutandukana kiratandukanye bitewe nibiranga ibicuruzwa n'imikorere. Ahantu h'umuvuduko ukabije ukunda kwerekana mbere na mbere, cyane cyane hafi y'ahantu uhuza aho kunyeganyega bishobora kugabanya ibikoresho buhoro buhoro.
Gutahura kuri sisitemu bikubiyemo ibirenze kugenzura. Imashini zuzuza kijyambere zungukirwa nuburyo bwo gutahura ultrasonic, bushobora kumenya umunota wacitse mbere yuko bigaragara. Iri koranabuhanga ryerekana amajwi menshi yakozwe no guhunga amazi, ndetse no mubice bigoye kugera kumashini.
3. Ibibazo byo Gutangiza Imashini
Imbaraga za sisitemu yo kwizerwa igira uruhare muburyo bwo gutangiza imashini zuzuza. Imihindagurikire ya voltage, niyo yaba ntoya, irashobora guhungabanya igenzura rya elegitoronike kandi bigatera kunanirwa gutangira rimwe na rimwe. Imashini zuzura zigezweho zirimo sisitemu yo kugenzura ingufu zidasanzwe zerekana itandukaniro kandi zirinda ibice byingenzi kwangirika.
Kugenzura sisitemu yo gutangiza bisaba gukurikiranya neza ibikorwa byinshi. Iyo abakoresha bakanze buto yo gutangira, sensor nyinshi zitangira kohereza amakuru kumugenzuzi mukuru. Ibyo byuma bikurikirana bikurikirana ibintu byose uhereye kumuvuduko wumwuka kugeza aho umutekano uhurira, ugakora urubuga rugoye rwubwishingizi rugomba guhuza neza kugirango utangire neza.
Imikorere yo guhagarika byihutirwa igira uruhare runini haba mumutekano no kwizerwa mubikorwa. Sisitemu yo guhagarika byihutirwa ihuza inzira nyinshi, buri kugenzura ibintu bitandukanye byimikorere yimashini. Rukuruzi imwe idahuye cyangwa ihuza irekuye mururunigi irashobora kubuza imashini gutangira, bisaba iperereza ryuburyo bwo kumenya inkomoko.
Kugenzura gutangira kugenzura bisaba kwitondera igihe no guhuza ibice. Mugihe cyo gutangira, moteri zitandukanye, pompe, hamwe na moteri bigomba gukora muburyo bwihariye. Gutandukana kururu rutonde, ndetse na milisegonda, birashobora gutuma uhagarika kurinda bigenewe gukumira ibyangiritse bihenze.
4. Ibibazo byihuta nibikorwa
Igipimo cy'umusaruro cyiza gisaba kuringaniza sisitemu nyinshi za mashini na elegitoroniki. Iyo umuvuduko wumusaruro ugabanutse munsi yurwego ruteganijwe, igitera akenshi kiri mumahinduka yoroheje kubikorwa byimikorere aho kunanirwa kugaragara. Izi mpinduka zishobora gutera imbere buhoro buhoro muminsi cyangwa ibyumweru, bigatuma bigorana cyane kubimenya.
Sisitemu ikora neza igira ingaruka mubice byose byimikorere yimashini. Urusobe rukomeye rw'imikandara, iminyururu, hamwe nibikoresho bigomba gukomeza guhuza neza kugirango bigere ku muvuduko mwiza wo gukora. Ndetse no kudahuza gato muri ibi bikoresho byubukanishi birashobora gukora gukurura ibice byose muri sisitemu, bikagabanya imikorere rusange.
Isesengura ryimikorere ya moteri ririmo ibirenze gupima umuvuduko no gukoresha ingufu. Imashini zuzura zigezweho zikoresha moteri ihanitse hamwe na drives ihindagurika ihindura umusaruro ushingiye kumihindagurikire yimiterere. Imiterere yubushyuhe, imikono yinyeganyeza, nibiranga ibishushanyo byose bitanga amakuru yingirakamaro yo kwisuzumisha kubyerekeye ubuzima bwimodoka no gukora neza.
Kwihuta guhuza ibice bitandukanye byumurongo wuzuye bisaba guhora neza. Buri gice - kuva kumacupa kugeza kuzuza kugeza capping - bigomba gukora kumuvuduko uhuye neza. Sisitemu yo kugenzura idahwema guhindura umuvuduko ushingiye kubitekerezo byatanzwe na sensor nyinshi, byishyura itandukaniro ryibicuruzwa bigenda no kugenda.
Gukurikirana imikorere yumusaruro biterwa no gusobanukirwa isano iri hagati yumuvuduko wimashini nubwiza bwibicuruzwa. Mugihe umusaruro wihuse usa nkuwifuzwa, kurenza umuvuduko mwiza birashobora gutuma igipimo cyamakosa cyiyongera hamwe n imyanda yibicuruzwa. Imashini zuzuye zuzuza zirimo sisitemu yo kugenzura imiterere ihita ibona ahantu heza hagati yumuvuduko nukuri.
Uburyo butunganijwe bwo kuzuza imashini ikemura ibibazo
Intambwe ku yindi Intambwe yo gukemura ibibazo
Isesengura rya Parameter ritangirana no gupima neza ibipimo ngenderwaho bikora. Iyo kuzuza ibipimo bihindagurika birenze ± 0.5% kwihanganira, abatekinisiye bagomba kwandika ibintu byingenzi bihinduka harimo igitutu cya tanki (PSI), ubushyuhe bwa nozzle, nigipimo cy umuvuduko (ml / isegonda). Ibi bipimo, bifatanije nibihe bya PLC byerekana ibihe byerekana ibikorwa bya valve, bikora urufatiro rwo kumenya imikorere idasanzwe.
Kumenyekanisha umukono wa mashini ikoresha ibikoresho byo gusesengura vibrasiya bipima inshuro ziri hagati ya 10-1000 Hz. Gukora neza kwuzuza valve ibyara acoustique itandukanye mugihe cyayo gifunguye. Gutandukana nu mukono wibanze, gupimwa ukoresheje umuvuduko wa piezoelectric yihuta, akenshi byerekana uburyo bwo kwambara mubiti bya valve cyangwa inteko zicara mbere yuko bigaragara.
Gusuzuma ibice byananiranye bisaba kwigunga kuri sisitemu. Imashini yuzuza ikora kumacupa 120 kumunota biterwa no guhuza neza hagati yimyanda yinjira, silinderi ya pneumatike, nigihe cyihuse. Gukoresha transducers ya digitale kugirango ukurikirane buri muzunguruko wa pneumatike bifasha kumenya kugabanuka k'umuvuduko uri munsi ya 85 ya PSI ikenewe ishobora gutera uburyo bwo kuzuza nabi.
Calibration verisiyo ya protocole yibanda kumwanya-wo gupima neza. Sisitemu yo kuzuza igezweho ikoresha selile yimitwaro hamwe na 0.01g ibyiyumvo byo kugenzura uburemere bushingiye. Kugenzura buri gihe ukoresheje ibipimo bya NIST-bikurikiranwa byerekana ko ibyo byuma bikomeza ukuri. Gutandukana kurenze 0.02g bisaba kwisubiramo byihuse kugirango wirinde amakosa yuzuye.
Ibikoresho by'ingenzi byo gukemura ibibazo
Ibikoresho byo kwisuzumisha bikubiyemo ibikoresho byihariye bya sisitemu yo kuzuza amazi:
Ibipimo bya Ultrasonic (byukuri ± 0.5%)
Ibipimo byerekana umuvuduko wa sisitemu (0-150 PSI)
Kamera yihuta (1000 fps) kugirango isesengura ryimikorere ya valve
Sisitemu yo kwerekana amashusho (gukemura 0.05 ° C) kugirango hamenyekane ubushyuhe
Ibikoresho bya kalibrasi neza bikubiyemo kugenzura imashini na elegitoronike:
Umuyoboro wa digitale ya digitale (ubunyangamugayo ± 2%)
Micrometero (0.001mm ikemurwa)
Ibipimo byerekana urwego (0.05 ° byukuri)
Ibipimo bipima ibipimo (Urwego F)
Ibikoresho byo kugenzura bifasha gusesengura imikorere irambuye:
Ibikoresho byo kugenzura byuzuye (± 0.1ml byukuri)
Isesengura ryigihe cyo kugenzura ibimenyetso bya PLC
Visometero zigendanwa (intera 1-100.000 cP)
Tachometero ya Digital (± 1 RPM yukuri)
Ibikoresho byubahiriza umutekano byujuje ubuziranenge bwinganda:
Imbere yimbere ifite umutekano (UL 913 yemejwe)
Imiti irwanya imiti PPE (EN 374-1 yujuje)
Ibikoresho byo gufunga / tagout (OSHA 1910.147 byujuje)
Ibikoresho byo kurinda Arc-flash (NFPA 70E byapimwe)
Kubungabunga Kwirinda Kugabanya Ibibazo Bisanzwe
Gahunda yo kugenzura ikumira ikurikira igihe ntarengwa gishingiye kumasaha yo gukora imashini. Igenzura rya buri munsi ryibanda ku bipimo bikomeye: kuzuza nozzle guhuza (± 0.5mm), umuvuduko wa tank (87-92 PSI), hamwe nigihe cyo gusubiza valve (15ms ± 2ms). Ibipimo nyabyo birinda gutandukana guto gutera imbere mubibazo byingenzi byumusaruro bigira ingaruka zuzuye hamwe nubwiza bwibicuruzwa.
Ibikoresho byibanze byibanze byibanda kumyenda isaba kwitabwaho buri gihe. Kuzuza kashe ya valve bisaba kugenzurwa buri masaha 300 yo gukora, hamwe no kuyasimbuza iyo compression yashyizweho irenga 15%. Gutwara ibice bya sisitemu, harimo imikandara hamwe nudukingirizo, uhura nubushyuhe hamwe nubushyuhe (45-50Hz inshuro, <45 ° C imikorere) kugirango umenye imikorere ihamye. Amavuta yo kwisiga yakira ibiryo byo mu rwego rwa ISO 22 amavuta mugihe cyamasaha 250.
Calibration verisiyo ya protocole ikomeza sisitemu yukuri binyuze mubizamini bisanzwe. Ingirabuzimafatizo zipakurura bisaba kugenzurwa buri kwezi kuri ± 0,02% byukuri ukoresheje uburemere bwa NIST, mugihe metero zitemba zigomba kwerekana ± 0.5% gusubiramo mugihe cyo kugenzura. Impinduka zumuvuduko zemerwa buri gihembwe kugirango zemeze ± 1% byuzuye byuzuye, nibyingenzi mugukomeza kuzuza ibicuruzwa byuzuye mubikorwa.
Gahunda yisuku yubahiriza umutekano wibicuruzwa nibikoresho biramba. CIP cycle ikora kuri 85 ° C muminota 20 hamwe nubushakashatsi bwakozwe neza (100-200 ppm), hanyuma hagakurikiraho igeragezwa ryogukoresha amazi meza (<10 μS / cm). Kwipimisha hejuru ya swab bigomba kwerekana munsi ya 100 CFU / cm² kugirango byuzuze ibipimo byisuku. Izi porotokole zisukura zirinda kwanduza ibicuruzwa mu gihe zirinda ibintu byangiza ibintu byangiza imiti.
Ibitekerezo byumutekano mugihe cyo gukemura ibibazo
Ingamba z'umutekano wawe
Ibipimo ngenderwaho bya PPE bikemura ibibazo byihariye mukuzuza imashini ibidukikije. Uturindantoki twirinda imiti (EN374-1 washyizweho) urinda ibicuruzwa, mugihe ibirahuri byumutekano birinda ingaruka (ANSI Z87.1) birinda amaso amaso yumuvuduko ukabije. Inkweto z'icyuma (ASTM F2413-18) zirinda gukomeretsa ibirenge mugihe cyo gutunganya ibice, kandi kurinda kumva biba itegeko mugihe urusaku rurenze 85 dBA mugihe cyo gukora imashini.
Uburyo bwo gutabara byihutirwa busaba ingamba zihuse mugihe cyihariye. Iyo imiti yamenetse ibaye, abakoresha bagomba gukora sisitemu yo kwiyuhagira byihutirwa mumasegonda 10 mugihe bambaye ibikoresho birwanya imiti (kurinda urwego B). Ibikorwa byo kurekura igitutu bisaba kwimurwa byihuse kurenga metero 15 z'umutekano, hanyuma hagakurikiraho ibikoresho bya sisitemu binyuze mubikorwa byihutirwa.
Umutekano wimashini
Gufunga / tag-gushyira mubikorwa gukurikiza OSHA 1910.147 ibisabwa kugirango igenzure ingufu zangiza. Mbere yo gutangira gutangira, abatekinisiye bagomba gutandukanya amasoko atanu yingufu: ingufu z'amashanyarazi (480V nyamukuru itandukana), umuvuduko wa pneumatike (sisitemu ya PSI 85), sisitemu ya hydraulic (1500 PSI), ingufu za mashini zabitswe muri sisitemu yo gutwara, hamwe nigitutu cyibicuruzwa bisigaye mumirongo yuzuye. Buri soko yingufu isaba gufunga kugiti cye no kugenzura ibimenyetso.
Kurinda ibyago byamashanyarazi bisaba kubahiriza byimazeyo protocole yumutekano. Iyo ugeze kumwanya wo kugenzura, abatekinisiye bagomba kwambara PPE ikwiye hashingiwe ku kubara ingufu zabaye (mubisanzwe Icyiciro 2: 8 cal / cm²). Igeragezwa rya voltage risaba gukoresha metero zapimwe neza (1000V CAT III byibuze), hamwe no kugenzura byanze bikunze imikorere ya metero mbere na nyuma yo gukoreshwa ukoresheje isoko izwi ya voltage.
Inama zinzobere zo gukemura neza
Imyitozo myiza
Ibisubizo byibanze byibanze bikurikiza ibipimo byerekana amakosa mubikorwa byo kuzuza. Guhinduka gutunguranye 5% muburyo bwuzuye bisaba iperereza ryihuse ryibihe byakurikiranye (kwihanganira 15ms), mugihe buhoro buhoro uburyo bwo kugenda buhoro buhoro bwerekana ibibazo bya kalibrasi mu ngirabuzimafatizo (± 0.02% byerekana neza). Abatekinisiye babigize umwuga bashyira imbere ibibazo bireba ubuziranenge bwibicuruzwa, bikurikirwa ningaruka nziza.
Uburyo bwo gusesengura tekinike bugaragaza ibibazo bisanzwe byo gukemura ibibazo. Aho guhita usimbuza ibice, abatekinisiye b'inararibonye babanze basuzume ingufu za sisitemu (87-92 PSI ikora), reba igihe cyo gusubiza valve (cycle 15ms cycle), hanyuma urebe niba moteri ya servo ihagaze (± 0.1mm neza). Ubu buryo butunganijwe burinda gusimbuza ibice bitari ngombwa kandi bigabanya igihe cyo gusuzuma 60%.
Gusuzuma neza protocole ikoresha ibikoresho bigezweho byo gukurikirana. Transducers ya Digital itanga amakuru nyayo kuri sisitemu ya pneumatike ikora kuri 85-95 PSI, mugihe kamera yihuta (1000 fps) ifata uburyo bwo kugenda bwa valve. Ibipimo nyabyo byerekana intandaro muminota 30, ugereranije namasaha 2 yo gukemura ibibazo.
Igisubizo Cyiza
Gusana ibyemezo matrices iyobora ingamba zo gufata neza. Ibigize hamwe na MTBF (Hagati yigihe cyo kunanirwa) munsi yamasaha 5000 yemeza ubushobozi bwo gusana munzu, harimo ibikoresho byo gusimbuza kashe hamwe nibikoresho bya kalibrasi. Ibibazo byinshi bigoye, nka moteri ya servo yananiwe cyangwa amakosa ya progaramu ya PLC, mubisanzwe bisaba ubufasha bwumwuga kubera ibikoresho byihariye byo gusuzuma.
Ibarura rya sisitemu yo kubungabunga ibika urwego rwibikoresho byingenzi. Ibikoresho byambaye cyane nko kuzuza kashe ya nozzle (amasaha yo gusimbuza amasaha 300) hamwe nu mukandara wo gutwara (intera yo kugenzura amasaha 500) bisaba urwego ntarengwa rushingiye kumasaha yo gukora buri cyumweru. Ubu buryo bwabazwe bugabanya ibiciro byo gutumiza byihutirwa 40% mugihe ibice 98% biboneka.
Isesengura ryibikoresho bigezweho byerekana ibipimo ngenderwaho byihariye. Kuzamura kuzuza valve igenzura kuri moderi ifite ± 0.1% ubushobozi bwukuri busobanura neza ishoramari mugihe sisitemu zubu zerekana gutandukana kurenze ± 0.5%. Ibarura rya ROI mu kugabanya imyanda (mubisanzwe 2% gutera imbere) no kongera umuvuduko wumusaruro (inyungu zingana 15%) ugereranije nigiciro cyo gushyira mubikorwa.
Fata umusaruro wawe kurwego rukurikira!
Ubuhanga bwo kuzuza ibicuruzwa byumwuga bitegereje muri Guangzhou Weijing Intelligent Equipment Co., Ltd. Hamwe nuburambe bwimyaka icumi muri sisitemu yo kuzuza neza, itsinda ryacu rya tekinike ritanga ibisubizo bikora kuri ± 0.2% byuzuza neza kandi umuvuduko wibikorwa bigera kuri 300 kumunota.
Menyesha injeniyeri zacu uyumunsi kugirango:
Wizere Weijing - Aho ibisobanuro bihuye numusaruro muburyo bwikoranabuhanga ryuzuza amazi.
Ibibazo Bikunze Kubazwa (Ibibazo)
Ikibazo: Niki gitera urwego rwuzuzanya rudahuye mumashini yuzuza amazi?
Kuzuza urwego rutandukana akenshi bituruka kumihindagurikire yumuvuduko (85-92 PSI urwego), kugihe cyigihe cyo gutembera (kurenga ± 2ms), cyangwa ihinduka ryibicuruzwa (> 10% bitandukanye). Guhinduranya buri gihe ingirabuzimafatizo (± 0.02% byukuri) hamwe na metero zitemba (± 0.5% kwihanganira) bifasha kugumya kuzuza neza muri ± 0.5% yubunini bwintego.
Ikibazo: Ni kangahe nkwiye gukemura ikibazo cyuzuye cyuzuye?
Igenzura ryihuse riba ingirakamaro mugihe igipimo cyigitonyanga kirenze 1 igitonyanga / umunota. Igisubizo cyatinze mubisanzwe biganisha kumyanda yibicuruzwa birenze 2L / shift hamwe ningaruka zishobora kwanduza. Kugenzura kashe ya Valve igomba kugenzura ibipimo byo guhagarika bikomeza kuba muri 15% byateganijwe kugirango birinde kunanirwa kwiyongera.
Ikibazo: Ni ryari ngomba gukora igenzura rya kalibrasi kuri mashini yanjye yuzuye?
Kugenzura Calibration ikurikira amasaha yihariye yo gukora: selile yimizigo isaba kugenzura buri kwezi (± 0.02% byukuri), metero zitemba zikenera kwemezwa buri gihembwe (± 0.5% gusubiramo), kandi abatwara igitutu basaba ibyemezo byumwaka (± 1% byuzuye). Ingano yumusaruro urenga 10,000 / shift irashobora gusaba intera nyinshi.
Ikibazo: Ni izihe protocole z'umutekano zikoreshwa mugihe gikemura ibibazo bya sisitemu yo hejuru?
Uburyo bwo gufunga / tag-out bigomba gutandukanya amasoko atanu yingufu: amashanyarazi (480V), pneumatike (85 PSI), hydraulic (1500 PSI), imashini zikoresha imashini, hamwe nigitutu cyibicuruzwa. Abakozi bagomba kwambara urwego B kurinda ingaruka ziterwa n’imiti no kugenzura irekurwa ryumuvuduko mbere yo kugera kubintu.
Ikibazo: Nigute namenya intandaro yo kuzuza umuvuduko utandukanye?
Guhindura umuvuduko akenshi bituruka kubibazo bya sisitemu yo kugenzura - kugenzura umukandara (45-50Hz inshuro), ubushyuhe bwa moteri (<45 ° C), hamwe na servo ihagaze neza (± 0.1mm). Ibihe byigihe bya PLC byerekana ibikorwa bya valve bikurikirana, bifasha kumenya gutinda kurenza 15ms isanzwe yigihe cyigihe.
Ikibazo: Ni ubuhe buryo bwo kubungabunga bukumira imashini zuzuza ibintu bisanzwe?
Ibice byingenzi bisaba intera yihariye yo kugenzura: kuzuza kashe ya valve (amasaha 300 yo gukora), imikandara yo gutwara (amasaha 500), kashe ya pneumatike (amasaha 1000), hamwe no gusiga amavuta (amasaha 250). CIP cycle igomba gukomeza 85 ° C muminota 20 hamwe nubushakashatsi bwakozwe neza (100-200 ppm).
Ikibazo: Ni ibihe bice by'ibikoresho ngomba kubika mu bubiko?
Urwego rwimigabane rugomba gutwikira ibice byambaye cyane: kashe ya nozzle (byibuze 2) Komeza kubara ukurikije amasaha 500 yo gukora kugirango ibice 98% biboneke.
Ikibazo: Nabwirwa n'iki ko serivisi zo gusana umwuga zikenewe?
Kwitabira umwuga biba ngombwa mugihe ibibazo birimo kunanirwa na moteri ya servo (amakosa yo guhagarara> 0.2mm), amakosa yo gutangiza gahunda ya PLC, cyangwa kalibrasi ya dribure irenga ± 1% mumiyoboro myinshi. Gukemura ibibazo bigoye bisaba ibikoresho byihariye byo gusuzuma (oscilloscopes, amashusho yumuriro) nabyo bisaba ubufasha bwinzobere.
Ikibazo: Niki gitera kwanduza ibicuruzwa mugihe cyo kuzuza ibikorwa?
Ibyago byanduye byiyongera mugihe imikorere ya CIP iri munsi yubuziranenge (
Ikibazo: Nigute nshobora guhitamo kuzuza neza mugihe nkomeza umuvuduko wumusaruro?
Gukwirakwiza ibintu bisaba kuringaniza igihe (15ms ± 2ms cycle), igipimo cyibicuruzwa (± 0.5% bitandukanye), hamwe na kontineri (± 1mm neza). PID loop ihuza abagenzuzi ba kijyambere irashobora gukomeza Cpk> 1.33 mugihe ugera kumuvuduko wintego mubikorwa 95%.
