In today's intensely competitive mask market, balancing production capacity expansion with quality assurance remains a challenge for every manufacturing manager.
We are pleased to share a success story: deploying a high-performance dual 8-head mask filling production line for a leading skincare brand. This line transcends simple equipment stacking—through precision engineering, it achieves a synergistic leap where 1+1 > 2.
Customer Core Requirements:
• Significantly increased daily output within limited factory space.
• Ensured absolute precision and consistency in essence filling volume for every mask.
• Adapted to essences of varying viscosities and packaging pouches of different specifications.
• Required stable equipment operation with ease of operation and maintenance.
Our Solution:
• Dual-line parallel operation for doubled efficiency: Integrates two independent 8-head filling systems capable of simultaneously filling two distinct products or jointly completing a single task, boosting capacity by nearly 95% compared to a single line.
• Independent precision control: Each filling head features a high-precision servo drive or pneumatic cylinder control system, ensuring long-term stability with filling accuracy error consistently within ±1% even at high speeds.
Intelligent Coordination & Flexible Design: Centralized control system seamlessly coordinates the entire line—from bag placement and precise filling to sealing/cutting and finished product output. Rapid mold and formula parameter changes accommodate flexible production demands.
Drip Control & Hygienic Design: Powerful vacuum suction system eliminates post-filling drips. Open architecture and food-grade materials facilitate deep cleaning, meeting GMP standards.
Value Delivered to Customers:
✅ Significantly Enhanced Production Capacity: Successfully elevated daily output to unprecedented levels, effortlessly handling large orders and peak season demands.
✅ Exceptional Product Consistency: Precise filling ensures identical essence content in every sheet mask, safeguarding brand reputation.
✅ Higher Return on Investment: Dual-line design per unit saves floor space and labor costs, achieving superior floor efficiency and labor productivity.
✅ Enhanced production flexibility: Provides a robust equipment foundation for expanding into multi-category, small-batch premium product lines.
Watch the video to witness the efficient and seamless production process! (Link to short video)
The successful operation of this dual 8-head filling line represents not only a triumph for the equipment but also exemplifies our collaborative approach with clients to solve production challenges and create value.
Are you also seeking solutions to boost your mask production efficiency and precision?
Contact us today for a customized production line planning and equipment solution.
