Ikamyo yuzuza Imashini zifunze ni sisitemu yikora yingirakamaro mugupakira ibicuruzwa mubibyimba byo hejuru ya farumasi, kwisiga, n'inganda zigenda. Izi mashini zemeza ko zuzura neza, kare kare hejuru, hamwe no gukora umusaruro mwinshi, guhindura ibikorwa byintoki muburyo bwikora.
Muri blog yuzuye, tuzasesengura ibyingenzi, ikoranabuhanga, nuburyo bwiza bwo kuzura umuyoboro no kurwara.
Gusobanukirwa umuyoboro wuzura no gushyirwaho ikimenyetso
Tube yuzura iki?
Tube kuzuza ni inzira yo gutanga ingano yibicuruzwa byihariye mubikoresho bya tube. Iyi nzira ikunze gukoreshwa mugupakira ibicuruzwa bisanzwe cyangwa ibikomoka kuri viscous, nkibikoresho, amavuta, gels, namavuta. Igikorwa cyuzuye kigomba kuba gisobanutse neza kugirango buri tube ikubiyemo umubare wukuri wibicuruzwa, nkuko byagenwe nuwabikoze.
Umucyo wa tube ni iki?
Umuyoboro umaze kuzuyemo ibicuruzwa wifuza, bigomba gushyirwaho ikimenyetso kugirango ukomeze ubusugire bwibicuruzwa no kwagura ubuzima bwacyo. Umujyi wa Tube urimo gufunga iherezo rya tube, ushyiraho kashe nziza kandi igaragara. Ikidodo gikwiye ningirakamaro kugirango wirinde kwanduza ibicuruzwa, kumeneka, no kwangirika, bishobora kugira ingaruka mbi ubuziranenge n'umutekano wibicuruzwa.
Ishingiro ryikoranabuhanga ryuzuza
Ikoranabuhanga
Imashini zuzuza imashini zikoresha tekinoroji itandukanye yo kuzuza tekinoroji, buriwese ajyanye kubisabwa byihariye:
Sisitemu yo kuzuza sisitemu
Koresha pistonsional-pompe yamejwe cyangwa pompe
Ubusanzwe mubisanzwe biva kuri ± 0.5% kuri ± 1%
Nibyiza kubicuruzwa hamwe na viscosity
Bisanzwe mubisabwa bya farumasi
Uzuza amajwi kuva 5ml kugeza 300ml
Igihe-Kuzuza Sisitemu
Ukurikije igitutu gihoraho kandi bitanga igihe
Ibyiza bikwiranye nibicuruzwa byinshi
Igiciro cyiza cyo gukemura ibibazo byoroshye
Kuzuza neza ± 1-2%
Irasaba STEMES STCOSIty
Uburyo bwo kuzuza ibiro
Ikoresha selile zitwara igihe cyo gukurikirana ibiro nyabyo
Hejuru cyane (± 0.2% cyangwa byiza)
Nibyiza kubicuruzwa byagurishijwe nuburemere
Kwigenga Ibicuruzwa Guhinduka
Ibitekerezo byinjijwemo
Gutemba
Amashanyarazi ya electromagnetic cyangwa Coriolis atemba
Nibyiza kumusaruro uhoraho
Gukurikirana igihe nyacyo no guhinduka
Bikwiranye nisukari zitandukanye
Kwishyira hamwe byoroshye hamwe na sisitemu yo kugenzura
Sisitemu Zuzuza Sisitemu
Ubushyuhe bugenzurwa nubushyuhe (kugeza 95 ° C)
Byihariye kugirango ibicuruzwa byubatswe
Sisitemu yo gukonjesha
Ibicuruzwa byongerewe ibicuruzwa
Bisabwa kubicuruzwa bimwe
Uburyo bwo kugenzura neza
Gukomeza kugenzura neza inzira yo kuzuza bisaba uburyo bwinshi bwinjijwe:
Sisitemu yo kugenzura ubushyuhe
Imitwe igenzurwa / gukonjesha imigeri
Ubushyuhe bufatika ± 0.5 ° C.
Gukurikirana Ibicuruzwa
Jacked
Guhana ubushyuhe kugirango uhindure ubushyuhe bwihuse
Uburyo bwo kugenzura igitutu
Abagenzuzi b'amashanyarazi
Umuvuduko Urwego 0.5-6 Bar
Gukurikirana Urutabazo nyacyo
ITANGAZO RY'INGENZI
Kurinda kurwanya
Gucunga urugero
Sisitemu ya Servo-itwarwa na sisitemu
Imodoka ihindagurika
Igipimo cyo gutembera kuva 1ml / min kugeza 100l / min
Guhindura ibintu
Sisitemu yo kugenzura-loop
Ibigize n'imikorere yo kuzura hamwe na mashini
Kugaburira Igice:
Hano hari ibikoresho byo kugaburira Hose hamwe nigikoresho cya hose. Igikoresho cyo kugaburira gihita gitwara ibicuruzwa byinshi kumwanya wuzuza, hamwe nigikoresho cyimyanya neza imyanya ya hose kugirango yitegure kuzura nyuma.
Kwuzuza Igice:
Igice cyuzuye kikubiyemo kuzuza pompe, kuzuza valve, kuzuza urusaku, nibindi byo kuzuza neza ibikoresho byuzura. Uburyo busanzwe bwo kuzuza burimo Priston Pump yuzuza, ibikoresho bya paar byuzura, nibindi
Igice cya kashe:
Igice cya kashe kirimo igikoresho gishyushye nigikoresho gikonje. Igikoresho gishyushye gishyuha gishyuha hanyuma ukanda umurizo wa alese ukishyushya ikimenyetso kugirango gishyire kashe; Igikoresho gikonje gikonjesha vuba kashe nyuma yo gukanda kugirango ireme ryiza.
Igice cya Code:
Ifite igikoresho cya code, kirashobora gucapa amakuru yumusaruro nka numero yumusaruro nitariki hejuru ya hose kugirango yorohereze ibicuruzwa.
Ibisohoka Igice:
Igizwe na convestior umukandara wikandara. Amateka yuzuye arasohoka abinyujije mu mukandara wa convoyeur, kandi igikoresho cyo gukusanya kibateranya kugirango urangize inzira yose yuzuza kandi ikaze.
Kugenzura igice:
Igizwe na sisitemu yo kugenzura plc hamwe nimikorere yimashini yumuntu. Sisitemu yo kugenzura PLC ni ishingiro ryibikoresho, guhuza ibikorwa byibice bitandukanye kugirango ugere ku butegetsi bwikora; Imigaragarire y'abantu yorohereza abakora kugirango ishyireho ibipimo, kugenzura imiterere, nibindi.
Ubwoko bwimiyoboro yuzuza nimashini zifunze
Umuyoboro wuzura kandi kashe zikanguzi ziza muburyo butandukanye kugirango uhuze ibisabwa bitandukanye:
Imashini za Semi : Izi mashini zisaba gutabara mu maco, nko gupakira imiyoboro irimo ubusa cyangwa gutangiza inzira yo kuzuza no gushyirwaho. Imashini za Semi zikwiranye nigipimo gito cyumusaruro cyangwa umuzingo muto.
Imashini zuzuye : zagenewe umusaruro mwinshi, imashini zikoresha zifata inzira zose zuzuye kandi zikaba zitabarika. Izi mashini zitanga urwego rwo hejuru rwo gukora neza no gushikama.
Imashini zizunguruka : Kuzunguruka igituba cyuzuza nimashini zifunze zangiza imiyoboro kuri tuberet izunguruka, yemerera ibikorwa byo kuzuza no gushyiraho imikorere. Izi mashini ni nziza kumusaruro mwinshi kandi ushobora gukora ingano nini ya tubes neza.
Imashini za Liner : Imashini za Linear tegura imirongo igororotse, yuzuza sitasiyo kandi ikadoda sitasiyo ihagaze kumuhanda. Izi mashini zitanga guhinduka mubijyanye nubunini bwa tube kandi bikwiranye nuburyo busanzwe kumusaruro mwinshi.
Nigute Guhitamo Iburyo Bwuzuza Imashini Yambere Kubikenewe
Guhitamo icyuho cyuzuye kandi ikimenyetso cya kashe ni ngombwa kubakora kugirango bakemure neza imikorere myiza nibicuruzwa. Dore ibintu bimwe byibanze ugomba gusuzuma mugihe uhisemo imashini:
Ibisabwa
Ni ngombwa gusuzuma ibyangombwa byawe kugirango ukemure ko imashini ishobora guhura nibikenewe byawe nibizaza. Ubushobozi, ibisobanuro bya tube, nibiranga ibicuruzwa bigomba gusuzumwa mbere yo guhitamo.
Ubushobozi
Menya ibyangombwa byawe byumusaruro, harimo ibikenewe hamwe nigihe kizaza. Suzuma ibi bikurikira:
Imiyoboro kumunota (TPM): Shakisha imashini ishobora kugera kubijyanye nigipimo gisabwa kugirango uhuze intego zawe. Abakora byinshi-byinshi bigomba guhitamo imashini zifite ubushobozi bwo hejuru ya TPM.
Imiterere yerekana: Suzuma ishusho yawe hamwe numubare wamasaha yo gukora kumunsi. Niba uyobora amasaha menshi cyangwa hafi-isaha, hitamo imashini igenewe gukora ubudahwema nta kwiyunga cyangwa kwizerwa.
Indwara: Reba imashini ishobora kuzamurwa byoroshye cyangwa yahinduwe kugirango ikemure iterambere ryizaza. Ubu buryo, urashobora gupima ibikorwa byawe udashora mubikoresho bishya.
Tube Ibisobanuro
Suzuma ibiranga igituba kizakoreshwa mubikorwa byawe. Suzuma ibi bikurikira:
Ingano: Menya urutonde rwibintu bizakenera kuzuzwa no gushyirwaho kashe. Gupima uburebure, diameter, n'ubunini bwa nozzle yo gukubita no kumenya neza ko imashini ishobora kwakira ibi bipimo. Imashini zimwe zishobora kugira imipaka ntarengwa cyangwa ntarengwa yo guturika bishobora gutunganywa.
Imiterere: Reba imiterere yigituba cyawe, nko kuzenguruka, ova, cyangwa imiterere yihariye. Menya neza ko imashini yuzuza kandi uburyo bwo hejuru buhuye nuburyo bwo guturika kugirango wirinde kumeneka cyangwa ibibazo bya kashe.
Ibikoresho: Suzuma ibikoresho byawe, nka plastike (urugero, polyethylene, polypropylene), laminate, cyangwa ibyuma. Kubyingenzi bitandukanye birashobora gusaba tekinike yihariye cyangwa imiti. Menya neza ko imashini ishobora gukemura ikibazo cyawe neza kandi neza.
| Tube | Ibiranga | Ikoranabuhanga rikwiye |
| Plastiki | Byoroshye, byoroheje, igiciro-cyiza | Ubushyuhe bwa kashe, kashe ya ultrasonic |
| Laminate | Inzitizi Ibintu, Ubuzima bwagutse | Ubushyuhe bwa kashe, Ikidodo gishyushye |
| Ibyuma | Kuramba, isura ya premium | Ikidodo crip, Ikidodo |
Ibicuruzwa biranga:
Suzuma imitungo yibicuruzwa wuzuza umuyoboro. Ubwoko bwibicuruzwa bitandukanye birashobora gusaba sisitemu yihariye yo kuzuza hamwe nimbogamizi yimashini. Suzuma ibi bikurikira:
Viscosity: Menya neza ibicuruzwa byawe, uhereye kumazi-hasi-scometike kugirango ushireho hejuru cyangwa gels. Hitamo sisitemu yo kuzuza ibishobora gukemura neza viscolity yibicuruzwa byawe, kubungabunga neza kandi bihamye.
Ingano yinshi: Niba ibicuruzwa byawe birimo ibice, nka Exfoliants cyangwa guhagarika, suzuma ingano ntarengwa no kugabura. Hitamo sisitemu yo kuzuza hamwe nubunini bukwiye no gushushanya kugirango wirinde gufunga no kwemeza ibicuruzwa byoroshye.
Ubushyuhe bwubushyuhe: Suzuma niba ibicuruzwa byawe bisaba kugenzura ubushyuhe bwihariye mugihe cyuzuye, nko kuzura gushyuha cyangwa ubukonje. Hitamo imashini hamwe na sisitemu yo kugenzura ubushyuhe kugirango ibicuruzwa bihamye kandi ubuziranenge.
Ibyibushye: Niba ibicuruzwa byawe bikunda ibibyimba, nka shampoos cyangwa isuku, suzuma imashini ifite sisitemu yihariye yo kuzimya cyangwa uburyo bwo guhungabanya umutekano no kuzura neza.
| Ubwoko bwibicuruzwa | Viscosity Sisitemu | ibereye uburyo bwo kuzuza |
| Amazi | Hasi kugeza hagati | Piston, pisilatike, pompe ya gear |
| Amavuta | Hagati | Piston, ibirungo by'ibikoresho, cavity cavity |
| Gels | Hejuru | Piston, cavity yo gutera imbere |
| Paste | Hejuru cyane | Piston, amashusho |
Imikorere n'ubwiza
Mugihe usuzuma imikorere nibice byiza byuzuza imashini yuzuye kandi ikadodo, suzuma ibintu byingenzi bikurikira:
Kuzuza ukuri:
Birasobanutse kandi byuzuza byuzuye ni ngombwa kugirango buri tube akubiyemo umubare wibicuruzwa byagenwe. Ibi ntibikomeza guhuza ibicuruzwa gusa ahubwo binagabanya imyanda kandi bigabanya ibiciro byumusaruro. Mugihe uhitamo imashini, suzuma ibintu bikurikira:
Ikoranabuhanga: hitamo imashini ifite sisitemu yizewe kandi yuzuye, nka Piston, kuri pisine, cyangwa ibikoresho bya pear. Buri ikoranabuhanga rifite ibyiza bitewe n'ubwoko bw'ibicuruzwa no kureba.
Kuzuza intera: Suzuma urutonde rwuzuza intera, urebe ko zishobora kwakira umubyinshi wuzuza imiyoboro yawe. Shakisha imashini zifite ibipimo byuzuza kugirango wemererwe kugabanuka kandi neza.
Kuzuza amajwi: Reba igishushanyo n'ibikoresho byuzuye. Hitamo nozzles bihuye nubwoko bwibicuruzwa byawe kandi birashobora kwirinda gutonyanga cyangwa kwanduza. Imashini zimwe zitanga uburyo bwihuse bwo guhinduranya uburyo bwo gusukura no kubungabunga.
Isugisi yo hejuru:
Sisitemu yizewe kandi nziza cyane ni ngombwa kugirango ubuzima bwiza nubukire bwibicuruzwa byawe. Ikidodo kibi gishobora kuganisha ku kumeneka, kwanduza, no kwangirika imburagihe. Mugihe usuzuma imikorere ya kashe, suzuma ibintu bikurikira:
Ikoranabuhanga rya Sailing: hitamo imashini ifite tekinoroji yagaragaye, nko gushyirwaho ikimenyetso cyangwa kashe ya ultrasonic. Ubushyuhe bukoresha ubushyuhe nigitutu cyo gushonga no guhagarika impande za tube, gukora kashe ikomeye. Ikidozo cya Ultrasonic gikoresha uruzinduko rurerure rwo gukora kashe ye hataba hakenewe amafaranga menshi.
Ibipimo bya kashe: shakisha imashini zifite ibipimo bya kamere bidashoboka, nkubushyuhe, igitutu, nububashye. Ibi biragufasha guhitamo inzira yo gushyirwaho ikimenyetso cyibikoresho bitandukanye hamwe nibibyimba, byemeza kashe ihamye kandi yizewe.
Ubugenzuzi bwiza bwo kugenzura: Reba imashini zifite sisitemu yo kugenzura igenzura ryiza, nka sisitemu yo kurebarerwa cyangwa igitutu cyo kubora. Sisitemu irashobora kumenya inenge, nko kumeneka cyangwa kashe ituzuye, kandi mu buryo bwikora wanze igituza gifite inenge, kureba ko ibicuruzwa byiza byonyine bigera kubakiriya bawe.
Kugenzura no kugenzura no gukurikirana:
Imashini yo kubyutsa kandi imashini zikurura akenshi ziranga uburyo bwo kugenzura no gukurikirana gahunda. Izi sisitemu zifasha kugumya ubuziranenge, bworoshye imikorere yumusaruro, kandi utange amakuru yingirakamaro kugirango iterambere rikomeze. Mugihe uhitamo imashini, shakisha ibintu bikurikira:
PLC Igenzura: Imashini zifite abagenzuzi ba logique (plcs) batanga ibisobanuro nyabyo hejuru yuzuza no gushiraho ikimenyetso. PLC yemerera imiyoborere yoroshye, guhindura ibipimo, no gutunganya Automation, kugabanya gutabara no gukomeza ibisubizo bihamye.
Sensor no gukurikirana: Reba imashini zifatanije na sisitemu yo gukurikirana uburyo bwo gukurikirana ibipimo ngenderwaho, nko kuzuza uburemere, ubushyuhe bwa sape. Sisitemu itanga amakuru yigihe nyacyo kandi irashobora kumenyesha abashoramari cyangwa ibibazo, bifasha ibikorwa byihuse.
Gukusanya amakuru no gutanga raporo: shakisha imashini zijyanye na data no gutanga ubushobozi. Ibi biragufasha gukusanya amakuru yiminwa yimikorere, nkibisohoka ibipimo, igihe cyo hasi, hamwe nibipimo byiza. Mugusesengura aya makuru, urashobora kumenya amahirwe yo kunoza, uburyo bwo guhitamo inzira, no gufata ibyemezo bikungahaye kuri data.
Nigute wakomeza kuzura umuyoboro no kudoda
Imirimo isanzwe yo kubungabunga
Gusukura no gusigazwa bisanzwe: Gusukura buri gihe ibice byimashini no gusiga amavuta yimuka bifasha gukumira umwanda no gukora neza. Abakora bagomba gukurikiza gahunda yo gukora isuku na libricition basabwe nuwatanga imashini.
Gusimbuza ibice byakazana : Igihe kirenze, ibice byimashini, nko gukiza urwasaya cyangwa kuzuza amajwi, birashobora gushira. Ubugenzuzi buri gihe hamwe no gusimbuza buri gihe ibice byambaye imbunda birashobora gukumira ibibazo byiza no kwagura ubuzima bwimashini.
Calibration no guhindura : Buri gihe uhagarike sisitemu yo kuzuza no guhindura ibipimo bya kashe ni ngombwa kugirango ukomeze kuzuza neza kandi ubuziranenge. Abakora bagomba gukora iyo mirimo ukurikije amabwiriza ya mashini.
Menyesha wejing kugirango uzuze imashini zikora kandi zidoda
Umuyoboro wuzuza kandi kadomo kashe wahinduye inzira yo gupakira muburyo butandukanye, uhereye ku giti cye no kwisiga kwa farumasi no kurya. Nkuko abakora baharanira kuzuza inyungu ziyongera kandi bagakomeza kubona inyungu zo guhatanira, gushora irushanwa no guhaza kashe kandi birashobora kuba icyemezo cyibikorwa gishobora kuzana agaciro k'igihe kirekire no gukura.
Wejing itanga imashini inoze kandi ikadozi ibereye imiti yimiti ya buri munsi ya farumasi ya buri munsi ya farumasi ya buri munsi, nibindi. Niba ufite ibyo ukeneye, nyamuneka twandikire kubisubizo.
Ibibazo
Ikibazo: Ni izihe nyungu zo gukoresha imashini yuzuza kandi ikadodo
Tube yuzuza imashini zifunze zikora inzira yo gupakira, kugirango wuzuze neza, ikimenyetso gifite umutekano, no gukora umusaruro mwinshi. Bafasha kubungabunga ibicuruzwa bihoraho, kugabanya imyanda, no kugabanya ibiciro byakazi.
Ikibazo: Nigute nahitamo umuyoboro ukwiye wuzura nimashini ngororamubiri kubucuruzi bwanjye?
Reba ibintu nkibisabwa umusaruro, ibisobanuro bya tube, ibiranga ibicuruzwa, nibiranga imikorere mugihe uhitamo umuyoboro wuzura hamwe na kashe. Suzuma ibishoboka byose kandi ejo hazaza hateganijwe guhitamo imashini ishobora gupima nubucuruzi bwawe.
Ikibazo: Ni ubuhe bwoko bwibicuruzwa bushobora gupakira ukoresheje imashini yuzuza hamwe na kashe?
Tube yuzuza Imashini zifunze zirakwiriye gupakira urwego runini rwibicuruzwa bikomeye cyangwa ibikomoka kuri virusi, amavuta, amavuta, amavuta, amavuta, nibiryo. Bakunze gukoreshwa muri farumasi, kwisiga, n'inganda zibiribwa.
Ikibazo: Nigute nshobora kwemeza ireme ryibicuruzwa bihamye mugihe nkoresheje imashini yuzuza kandi ikadodo?
Shakisha imashini zifite sisitemu yo kugenzura no kugenzura igenzura rya PLC, nka PLC, sensor, hamwe nubushobozi bwo gukusanya amakuru. Ibi biranga bifasha gukomeza kuzuza ubunyangamugayo, ubunyangamugayo bwa kashe, kandi ubwiza rusange.
Ikibazo: Ni ibihe bikorwa byo kubungabunga bisabwa kugirango tuzuzuze imashini zifunze?
Imirimo isanzwe yo kubungabunga ibituba yuzuza kandi imashini zifunze zirimo gukora isuku, amavuta, gusimbuza ibice byakaza, kalibrasi, no guhinduka. Kurikiza umurongo utanga imashini kugirango ibikoresho byawe bihuze neza kandi birinda ibibazo byiza.
