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VACUUM EMULSIFYIER MIXER

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VACUUM EMULSIFYIER MIXER


DEFINITION OF VACUUM EMULSIFING MIXER


It means that when the materials are under the vacuum condition,it makes use of the high shear emulsifier to distribute one orseveral phases to another continuous phase rapidly and evenly.The materials will be processed in the narrow space betweenstator and rotor by strong energy of motion produced by themechanical effect. By the operation of hydraulic shearing.centrifugal extruding,impacting, breaking and turbulence for over100 thousand times per minute, the materials will be dispersedand emulsified instantly and evenly. After reciprocating circulationat high frequency, the fine finished products of stable and highquality without bubbles will be achieved.


PERFORMANCES AND FEATURES


1. The vacuum emulsifiers produced by our company includemany varieties.The homogenizing systems include upperhomogenization, lower homogenization, internal and externalcirculating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. Thelifting systems include single-cylinder lifting and double-cylinder lifting.Various high quality products can be customized according to customer requirements.

2. The triple mixing adopts the imported frequency converter forspeed adjustment, which can meet different technological demands.

3. The homogenizing structure made through German technologyadopts the imported double-end mechanical seal effect. Themaximum emulsifying rotation speed can reach 4,200rpm andthe highest shearing fineness can reach 0.2-5um.

4. The vacuum defoaming can make the materials meet therequirement of being aseptic. The vacuum material sucking isadopted,and especially for the powder materials, vacuumsucking can avoid dust.

5. The emulsifying pot lid can adopt lifting system, easy to cleanand the cleaning effect is more obvious, the emulsifying pot canadopt tilt discharge.

6. The pot body is welded by imported three-layer stainless steelplate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements.

7. According to technological requirements, the tank body canheat or cool the materials. The heating modes mainly includesteam heating or electric heating.

8. To ensure the control of the whole machine is more stable, theelectric appliances adopt imported configurations, so as to fullymeet the international standards.









HELICAL RIBON MIXING,INTERNAL AND EXTERNAL CIRCULATING HOMOGENIZATION




HELICAL RIBON MIXING,INTERNAL AND EXTERNAL CIRCULATING HOMOGENIZATION




MAIN COMPOSITION


The vacuum emulsifying mixer is mainly composed ofwater pot, oil pot,emulsifying pot, vacuum system, lifting system (optional),electric control system (PLC is optional).operation platform, etc.



TECHNICAL PARAMETER


Model Capacity Homogenizer Motor Stir Motor Dimension Total Power(KW)

Limit Vacuum
(Mpa)

kw r/min kw r/min Length(mm) Width(mm) Height(mm) Steam Heating Electric Heating
WJ-LTR100 100L 2.8-4 1440/2880 1.5 0-63 2750 2700 2250/3100 13 32 -0.09
WJ-LTR200 200L 6.5-8 1440/2880 2.2 0-63 3100 3000 2500/3450 15 45 -0.09
WJ-LTR300 300L 6.5-8 1440/2880 2.2 0-63 3500 3350 2650/3600 18 49 -0.085
WJ-LTR500 500L 6.5-8 1440/2880 4 0-63 3850 3600 2750/4000 22 61 -0.08
WJ-LTR1000 1000L 9-11 1440/2880 5.5 0-63 4200 3850 3300/4800 28 88 -0.08
WJ-LTR2000 2000L 15 1440/2880

7.5

0-63 4850 4300 3800/5400 40 100 -0.08



TOP HOMOGENIZER WITH PLC SYSTEM


TOP HOMOGENIZER WITH PLC SYSTEM


USAGE AND APPLICATION FTELD



The product is mainly appled in such industries as dailychemical care producis,biopharmaceutical industry, foodindustry, paint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pulp & paper,pesticide,fertilizer, plastic & rubber, electrics andelectronics,fine chemical industry. etc. The emulsifyingeffect is more prominent for materials of high base viscosityand higih solid content.


TECHNICAL PARAMETER


Model Capacity Homogenizer Motor Stir Motor Dimension Total Power(KW)

Limit Vacuum
(Mpa)

kw r/min kw r/min Length(mm) Width(mm) Height(mm) Steam Heating Electric Heating
WJ-LTP5 5L 0.37 0-3000 0.18 0-63 1260 540 1600/1850 2 5 -0.09
WJ-LTP10 10L 0.75 0-3000 0.37 0-63 1300 580 1600/1950 3 6 -0.09
WJ-LTP50 50L 3-5.5 0-3000 1.1 0-63 2600 2250 1950/2700 9 18 -0.09
WJ-LTP100 100L 4-7.5 0-3000 1.5 0-63 2750 2380 2100/2950 13 32 -0.09
WJ-LTP200 200L 5.5-11 0-3000 2.2 0-63 2750 2750 2350/3350 15 45 -0.09
WJ-LTP300 300L 7.5-11 0-3000

2.2

0-63 2900 2850 2450/3500 18 49 -0.085
WJ-LTP500 500L 11 0-3000 4 0-63 3650 3300 2850/4000 24 63 -0.08
WJ-LTP1000 1000L 15 0-3000 5.5 0-63 4200 3650 3300/4800 30 90 -0.08
WJ-LTP2000 2000L 15 0-3000 7.5 0-63 4850 4300 3800/5400 40 _ -0.08



TOP HOMOGENIZER DOUBLE-WAY MIXING


Top homogenzer double-way mixing


Discription



Vacuum Homogenizing & Emulsifying is indispensableequipment to paste honey and is very useful experimenttool in cosmetic factory with complete function and highguality.

Specification: 50L,100L,200L,300L,500L. Type:Hydraulic lifting Pneumatic lifting.


TECHNICAL PARAMETER


Model Capacity Homogenizer Motor Stir Motor Dimension Total Power(KW)

Limit Vacuum
(Mpa)

kw r/min kw r/min

Length

(mm)

Width

(mm)

Height

(mm)

Steam Heating Electric Heating
WJ-LTP5 5L 0.37 0-3000 0.18 0-63 1260 540 1600/1850 2 5 -0.09
WJ-LTP10 10L 0.75 0-3000 0.37 0-63 1300 580 1600/1950 3 6 -0.09
WJ-LTP50 50L 3-5.5 0-3000 1.1 0-63 2600 2250 1950/2700 9 18 -0.09
WJ-LTP100 100L 4-7.5 0-3000 1.5 0-63 2750 2380 2100/2950 13 32 -0.09
WJ-LTP200 200L 5.5-11 0-3000 2.2 0-63 2750 2750 2350/3350 15 45 -0.09
WJ-LTP300 300L 7.5-11 0-3000

2.2

0-63 2900 2850 2450/3500 18 49 -0.085
WJ-LTP500 500L 11 0-3000 4 0-63 3650 3300 2850/4000 24 63 -0.08
WJ-LTP1000 1000L 15 0-3000 5.5 0-63 4200 3650 3300/4800 30 90 -0.08
WJ-LTP2000 2000L 15 0-3000 7.5 0-63 4850 4300 3800/5400 40 _ -0.08



FIXED POT, BOTTOM HOMOGENIZER WITH INTERNAL AND EXTERNAL CIRCULATION


Fixeed pot, botom homegenizer with internal and external circulation


TECHNICAL PARAMETER


Model Capacity Homogenizer Motor Stir Motor Dimension Total Power(KW)

Limit Vacuum
(Mpa)

kw r/min kw r/min Length(mm) Width(mm) Height(mm) Steam Heating Electric Heating
WJ-V100 100L 2.8-4 1440/2880 1.5 0-63 2750 2700 2250 13 32 -0.09
WJ-V200 200L 6.5-8 1440/2880 2.2 0-63 3100 3000 2500 15 45 -0.09
WJ-V300 300L 6.5-8 1440/2880 2.2 0-63 3500 3350 2650 18 49 -0.085
WJ-V500 500L 6.5-8 1440/2880 4 0-63 3850 3600 2750 22 61 -0.08
WJ-V1000 1000L 9-11 1440/2880 5.5 0-63 4200 3850 3300 28 88 -0.08
WJ-V2000 2000L 11-14 1440/2880

5.5

0-63 4500 4050 3800 34 _ -0.08
WJ-V3000 3000L 15-18 1440/2880 7.5 0-63 4800 4300 4100 40 _ -0.08



BOTTOM HOMOGENIZER DOUBLE-WAY MIXING


Bottom homogenizer double-way mixing

DISCRIPTION


WJ-ED series vacuum emulsifying machine adopt advanced overseas technology. lt is specially designed forcosmetic cream and pharmaceutical cream products. Thewhole system is consist of water pot, oil pot, main pot,vacuum pump, hydraulic system, tilting discharge system,electric controlling system, platform etc.


TECHNICAL PARAMETER


Model Capacity Homogenizer Motor Stir Motor Dimension Total Power(KW)

Limit Vacuum
(Mpa)

kw r/min kw r/min Length(mm) Width(mm) Height(mm) Steam Heating Electric Heating
WJ-LBD5 5L 0.37 0-3000 0.18 0-63 1260 540 1600/1850 2 5 -0.09
WJ-LBD10 10L 0.75 0-3000 0.37 0-63 1300 580 1600/1950 3 6 -0.09
WJ-LBD50 50L 3-5.5 0-3000 1.1 0-63 2600 2250 1950/2700 9 18 -0.09
WJ-LBD100 100L 4-7.5 0-3000 1.5 0-63 2750 2380 2100/2950 13 32 -0.09
WJ-LBD200 200L 5.5-11 0-3000 2.2 0-63 2750 2750 2350/3350 15 45 -0.09
WJ-LBD300 300L 7.5-11 0-3000

2.2

0-63 2900 2850 2450/3500 18 49 -0.085
WJ-LBD500 500L 11 0-3000 4 0-63 3650 3300 2850/4000 24 63 -0.08
WJ-LBD1000 1000L 15 0-3000 5.5 0-63 4200 3650 3300/4800 30 90 -0.08
WJ-LBD2000 2000L 15 0-3000 7.5 0-63 4850 4300 3800/5400 40 _ -0.08



VACUUM PASTE CREAM MACHINE


VACUUM PASTE CREAM MACHINE



DISCRIPTION


The vacuum machine produced by our company is widely used for manufacturing paste-like products, toothpaste,cosmetics, foods and chemistry industry, etc. This equipment includes paste machine, pre-mix boiler.gluewater boiler, powder material hopper, colloid pumpand operation platform.


TECHNICAL PARAMETER


Type

Volume
(L)

Power of Vaccum Pump
(kw)

Hydraulic Pump
(kw)

lifting Height of Vessel Cover
(mm)

Dimension(LxWxH)
(mm)

Weight
(kg)

WJ-TP100
100
3 1.1
800 2450x1500x2040 2500
WJ-TP700 700 4 1.5 1000 4530x3800x2480 3000
WJ-TP1300 1300 7.5 2.2 1000 1920x3910x3200
4500



LIPSTICK MACHINE


lipstick machine



LIQUID WASHING HOMOGENIZING MIXER


LIQUID WASHING HOMOGENIZING MIXER



USAGE


This unit is available for manufacturing liquid products (such asdetergent,shampoo, shower gel, etc.), it integrates mixing.homogenizing,heating,cooling, pump discharging finished products and defoaming (optional) functions. lt is the idealequipment for liquid products in domestic and international factories.


TECHNICAL PARAMETER


Model Capacity
(L)
Mixing Power 
(kw)
Mixing Speed
(r/min)
Homogenizing Power
(kw)
Homogenizing Speed
(r/min)
Heating Method
WJ-M200 200
0.75
0-65 2.2-4
3000 Steam Heating or Electric Heating (optional)
WJ-M300 300 0.75 0-65 2.2-4 3000
WJ-M500 500 2.2
0-65 5.5-7.5 3000
WJ-M1000 1000 4
0-65 5.5-7.5 3000
WJ-M2000 2000 5.5 0-53 11-15 3000
WJ-M3000 3000 7.5 0-53 18 3000
WJ-M5000 5000 11 0-42 22 3000
WJ-M10000 10000 15 0-42 30 3000



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