Product Advantage:
1. Enhanced Product Consistency: The Homogeneous Vacuum Mixing Emulsifier delivers consistent product texture and composition, ensuring uniformity and quality across batches.
2. Optimal Ingredient Retention: With its advanced technology, the emulsifier maximizes the retention of essential nutrients, flavors, and active ingredients, preserving their potency and enhancing product efficacy.
3. Reduced Energy Consumption: The emulsifier's efficient design minimizes energy consumption, promoting sustainability and cost savings for businesses.
4. Streamlined Scale-up Process: Scaling up production is seamless with the emulsifier, as it maintains consistent performance and product quality, facilitating smooth transitions and increased manufacturing capacity.
5. Improved Product Safety: The emulsifier's sealed vacuum chamber provides an aseptic production environment, minimizing the risk of contamination and ensuring high product safety standards are met.
Technical Parameters:
Technical Parameters | Specifications |
Spiral stirring paddle power | 1.5kw |
Spiral stirring paddle speed | 0-63r/min |
Homogenizer power | 4kw |
Homogenizer speed | 6000r/min |
Pressure | 0.08Mpa |
Motor Power | 5 kW |
Control System | Mechanical buttons |
Material | Stainless steel 304 |
Sealing Method | Mechanical seal |
Safety Features | Overload protection, emergency stop button |
Dimensions (L x W x H) | 1200mm x 800mm x 1600mm(can be customized) |
Model | Capacity(L) | Mixing | Homogenizing |
|
| Power（kw） | Speed(r/min） | Power（kw） | Speed(r/min） |
WJ-LBD50 | 50 | 0.75 | 0-60 | 1.5 | 0-3000 |
WJ-LBD100 | 100 | 1.5 | 0-60 | 3 | 0-3000 |
WJ-LBD200 | 200 | 2.2 | 0-60 | 4 | 0-3000 |
WJ-LBD300 | 300 | 3 | 0-60 | 7.5 | 0-3000 |
WJ-LBD500 | 500 | 4 | 0-60 | 11 | 0-3000 |
WJ-LBD1000 | 1000 | 5.5 | 0-60 | 15 | 0-3000 |
WJ-LBD2000 | 2000 | 7.5 | 0-60 | 18.5 | 0-3000 |
WJ-LBD3000 | 3000 | 11 | 0-50 | 22 | 0-3000 |
WJ-LBD5000 | 5000 | 15 | 0-50 | 37 | 0-3000 |
Product Uses:
1. Energy Sector: The Homogeneous Vacuum Mixing Emulsifier is utilized in the production of emulsified fuel blends, enabling efficient mixing of fuel components, improved combustion efficiency, and reduced emissions in the energy sector.
2. Construction Industry: This emulsifier finds application in manufacturing emulsified construction materials such as asphalt emulsions, ensuring enhanced workability, improved bonding, and increased durability of road surfaces.
3. Polymer Industry: It plays a crucial role in producing emulsified polymer compounds, enabling uniform dispersion of additives, improved material properties, and enhanced performance in various applications.
4. Water Treatment: The emulsifier is used for creating emulsified solutions for water treatment processes, facilitating efficient mixing of chemicals, enhanced coagulation, and improved removal of contaminants.
5. Ink and Printing Industry: It is employed in manufacturing emulsified inks and printing solutions, ensuring stable dispersion of pigments, improved color vibrancy, and consistent print quality.
Product Operate Guide:
1. Energy Efficiency: Continuously evaluate and optimize the energy consumption of the emulsifier, implementing energy-saving measures such as improved insulation, efficient motor systems, or heat recovery, reducing operational costs and environmental impact.
2. Remote Monitoring: Implement remote monitoring and control capabilities for the emulsifier, enabling real-time monitoring of process parameters, troubleshooting, and adjustments from a central control room, improving operational efficiency and enabling prompt response to issues.
3. User-Friendly Interface: Design an intuitive and user-friendly interface for the emulsifier control panel, allowing operators to easily navigate through settings, monitor process parameters, and make adjustments, enhancing usability and reducing the risk of errors.
4. Sustainability Practices: Incorporate sustainability practices into the emulsifier production process, such as using eco-friendly materials, implementing waste management strategies, or exploring renewable energy sources, promoting environmental responsibility throughout the product lifecycle.
5. Collaboration and Partnerships: Foster collaborations and partnerships with research institutions, industry experts, or customers to exchange knowledge, explore new technologies, and share best practices, promoting innovation, and driving continuous improvement in emulsifier development and application.
FAQ:
Q: Is it possible to integrate a homogeneous vacuum mixing emulsifier into an automated production line?
A: Yes, homogeneous vacuum mixing emulsifiers can be integrated into automated production lines by incorporating appropriate control systems, sensors, and communication interfaces to facilitate seamless operation and integration with other equipment.
Q: What are the common troubleshooting tips for resolving emulsion-related issues?
A: Common troubleshooting tips may include checking for proper ingredient ratios, adjusting mixing parameters, verifying vacuum levels, ensuring proper blade alignment, and evaluating the quality of raw materials used.
Q: Can a homogeneous vacuum mixing emulsifier be used for both liquid and solid ingredient emulsification?
A: Yes, homogeneous vacuum mixing emulsifiers are versatile and can be used for both liquid-liquid and solid-liquid ingredient emulsification, allowing for a wide range of applications and formulations.
Q: How can I select the right capacity or size of a homogeneous vacuum mixing emulsifier for my production needs?
A: The selection of the emulsifier capacity or size depends on factors like desired production volume, batch sizes, and the viscosity of ingredients. Consult with the manufacturer or supplier to determine the appropriate emulsifier capacity that aligns with your specific production requirements.
Q: What kind of technical support is provided by the manufacturer?
A: Manufacturers typically provide technical support that includes troubleshooting assistance, spare parts availability, equipment servicing, and consultation for optimizing emulsification processes based on their expertise and product knowledge.
