Ubwoko butandukanye bwimashini zuzuza amazi

Imashini yuzuza amazi ni ibikoresho byingirakamaro mu nganda zigezweho, zikoreshwa cyane mu biribwa, ibinyobwa, imiti, imiti n’inganda. Gusobanukirwa ubwoko butandukanye bwimashini zuzuza nibiranga nibyingenzi kugirango tunoze umusaruro kandi urebe neza ibicuruzwa.

Muri iyi blog, tuzaganira kumahame atandukanye yimashini yuzuza amahame yimikorere, urugero rwibisabwa hamwe ningingo zatoranijwe, kugirango tugufashe guhitamo neza ibikoresho.

Ubwoko bwimashini zuzuza Amazi zishingiye kurwego rwo kwikora

Imashini Yuzuza Amazi

Imashini zintoki nubwoko bwibanze, busaba umuyobozi kugenzura inzira yuzuye.

• ibintu by'ingenzi biranga intoki zuzuza:

• Igishushanyo cyoroshye n'imikorere

• Ihitamo ryiza kubikorwa bito-bito

• Nibyiza kumazi make-yuzuye

• Ibyiza n'imbibi

Inyungu	zigarukira
Igiciro gito	Buhoro buhoro
Biroroshye gukora	Kwuzuza neza
Kubungabunga bike	Umunaniro wa Operator

• Porogaramu ikwiye

Intoki zuzuza intoki zirakwiriye:

• Ubucuruzi buciriritse bukeneye umusaruro muke

• Ibicuruzwa bisaba guhinduka kenshi mubunini bwuzuye

• Kuzuza ibikoresho byuburyo butandukanye

2. Imashini Yuzuza Amazi ya Semi-Automatic

Imashini ya Semi-automatique iringaniza neza hagati yimikorere nintoki. Bakoresha pompe cyangwa piston kugirango batange amazi neza.

• Bakora bate?

• Ubwa mbere, umukoresha ashyira kontineri munsi yuzuye. Imashini yuzuza neza kontineri kubunini bwateganijwe. Noneho umukoresha akuraho kontineri yuzuye, yiteguye intambwe ikurikira.

• Ibyiza bya kimwe cya kabiri cyuzuza hejuru yintoki:

• Kongera umuvuduko wuzuye kandi neza

• Kugabanya umunaniro wumukoresha

• Ibyiza bihamye mukuzuza amajwi

• Koresha uburyo bwiza bwo gukoresha imashini zikoresha:

• Urwego ruciriritse rukora

• Ibicuruzwa bifite ingano yuzuye

• Kuzuza amazi yo hasi yibiciriritse

3. Imashini Yuzuza Amazi Yuzuye

Imashini zikora zuzuye zagenewe kubyara umusaruro mwinshi. Bagabanya gutabara kwabantu no gukora neza.

Ubwoko bubiri busanzwe bwuzuye bwuzuye:

Sisitemu yo kuzuza sisitemu

• Ibikoresho birimo kugenda umukandara wa convoyeur

• Nozzles yuzuza ibikoresho uko byanyuze

• Birakwiriye kwihuta cyane, guhora wuzuza

Sisitemu yo kuzuza Monobloc

• Gukomatanya kuzuza, gufata, no kuranga mumashini imwe

• Igishushanyo mbonera kandi kibika umwanya

• Nibyiza kubisubizo byuzuye byo gupakira

• Ibyiza byimashini zikoresha zose kugirango zibyare umusaruro mwinshi:

• Umuvuduko mwinshi wuzuye (kontineri zigera kuri 600 kumunota)

• Ubwiza buhebuje kandi buhoraho

• Kugabanya amafaranga yumurimo

• Kugabanya imyanda y'ibicuruzwa no kumeneka

  
  

Imashini Yuzuza Amazi ya Weijing

• Imashini yuzuye yuzuye ya Wejing ni ibikoresho bigezweho bikoreshwa cyane mu kwisiga, imiti ya buri munsi nizindi nganda. Ihuza tekinoroji yubuhanga bushya, nka programable logic controller (PLC), tekinoroji yumuntu-imashini (HMI), itumizwa mu mahanga ryuzuye rya elegitoroniki, nibindi, kugirango igere kubikorwa byuzuye kandi byuzuye.

  
  

• Imashini yuzuza ifite ibyuzuye byuzuye, kugeza ± 1%. Hamwe nimitwe myinshi iringaniye yuzuye, 316L ibyuma bitagira umuyonga, isuku kandi itekanye, ibara ryumuntu ukoraho ibara ryerekana amashusho, igishushanyo mbonera, hamwe nuburyo bworoshye, imashini yuzuye yuzuye ya Wejing yerekana urwego rwohejuru rwikoranabuhanga ryuzuza amazi kandi ni ibikoresho byiza byo kumenyekanisha ibicuruzwa no kuzamura ubwiza bwibicuruzwa.

Ubwoko bwimashini Yuzuza Amazi Yashyizwe mubikorwa Ukurikije Kwuzuza Ikoranabuhanga

Usibye gutandukana ukurikije urwego rutandukanye rwo kwikora, imashini zuzuza zishobora no gushyirwa mubyiciro ukurikije tekinoroji yihariye yo kuzuza. Ubwoko bwingenzi burimo uburemere bwa rukuruzi, piston yuzuza, pompe yuzuza, ibyuzuye byuzuye, ibyuka byuzuye, hamwe nuburemere bwuzuye.

1

Imyuzure ya rukuruzi yishingikiriza ku ihame shingiro ryingufu za rukuruzi kugirango amazi atemba ava mumatara maremare ajyane muri kontineri iri hepfo. Igipimo cyo gutembera kigenzurwa neza na valve ishobora guhindurwa cyangwa nozzles, mugihe ingano yuzuye igenwa nigihe cyagenwe cyangwa urwego rwerekana urwego rumenya igihe ingano yifuzwa yageze.

Ibyiza:

• Igishushanyo cyoroshye bivamo amafaranga make yo kubungabunga

• Igisubizo-cyiza kubisubizo byibanze bikenewe

• Bikwiranye n'amazi yoroheje, atembera ubusa

Imipaka:

• Kugabanya ubunyangamugayo mugihe ukoresha amazi ya viscous

• Buhoro buhoro kuzuza umuvuduko ugereranije nubundi buryo

Ibicuruzwa bikoreshwa:

• Amazi, imitobe yimbuto, hamwe nisosi yoroheje

• Ibinyobwa, ibiribwa, n'imiti yo murugo

Ibisobanuro nyamukuru:

• Kuzuza neza: ± 1-2%

• Umuvuduko: kontineri 20-60 kumunota

2. Abuzuza piston

Piston yuzuza ikoresha uburyo bwa piston busubiranamo kugirango bapime neza kandi batange amazi mubikoresho. Piston ikurura amazi muri silinderi mugihe cyo hejuru hanyuma ikayijugunya muri kontineri mugihe cyo kumanuka. Ingano yamazi yatanzwe igenzurwa neza muguhindura uburebure bwa piston.

Ibyiza:

• Kunywa neza cyane, ndetse no kumazi ya viscous

• Gukora ibintu byinshi bitandukanye

• Byoroshye guhinduranya amajwi

Imipaka:

• Igishushanyo kinini cyane ugereranije na gravit yuzuza

• Igiciro cyambere cyo gushora

Ibicuruzwa bikoreshwa:

• Isosi, amavuta, hamwe na paste

• Ibiryo, amavuta yo kwisiga, hamwe na farumasi

Ibisobanuro nyamukuru:

• Kuzuza neza: ± 0.5%

• Umuvuduko: kontineri 30-120 kumunota

Kubungabunga:

• Gusukura buri gihe piston na silinderi kugirango wirinde ibicuruzwa

• Gusimbuza buri gihe kashe kugirango ukomeze kuzuza neza no kwirinda kumeneka

3. Abuzuza pompe

Abuzuza pompe bakoresha ubwoko butandukanye bwa pompe, nka pompe ya pompe, pompe za kamera, cyangwa pompe ya peristaltike, kugirango bahindure amazi ava mumatanki mubikoresho. Pompe ikuramo amazi ava muri tank hanyuma ikayasunika muri nozzle muri kontineri. Ingano yuzuye igenzurwa neza numubare wa pompe izunguruka cyangwa nigihe cyo kuzuza.

Ibyiza:

• Guhindagurika mugukemura ibintu byinshi bya viscosities

• Ubushobozi bwo kugera kumurongo uhoraho, udahagarara

• Biroroshye gusukura no kubungabunga

Imipaka:

• Ibishobora kugurishwa kubicuruzwa, cyane hamwe na pompe y'ibikoresho

• Buhoro buhoro kwambara ibice bya pompe mugihe runaka

Ibicuruzwa bikoreshwa:

• Amavuta, shampo, n'amasabune y'amazi

• Kwitaho kugiti cyawe, ibinyabiziga, n'inganda n'ibiribwa n'ibinyobwa

Ibisobanuro nyamukuru:

• Kuzuza neza: ± 1%

• Umuvuduko: kontineri 40-200 kumunota

4. Kuzuza byuzuye

Kuzuza ibicuruzwa byuzuye byashizweho kugirango harebwe urwego rwamazi ruhoraho muri buri kintu, hatitawe kubitandukanya bito mubunini bwa kontineri. Nozzle yuzuye imanuka muri kontineri kandi amazi atemba kugeza ageze kurwego rwumuyoboro wuzuye. Amazi arenze urugero noneho asubizwa muri tank nkuru, agumana urwego rwuzuye.

Ibyiza:

• Urwego rwuzuye rwuzuza ibintu byose

• Nibyiza kubintu bisobanutse aho urwego rwuzuye rugaragara

• Mu buryo bwikora yishyura itandukaniro mubushobozi bwa kontineri

Imipaka:

• Ntibikwiye kubicuruzwa bibyimba byoroshye

• Kugarukira kubintu bifite ibishushanyo byihariye

Ibicuruzwa bikoreshwa:

• Ibinyobwa, ibikoresho byoza, hamwe nisosi yoroheje

• Ibinyobwa, imiti yo murugo, ninganda zibiribwa

Ibisobanuro nyamukuru:

• Kuzuza neza: Uburebure ± 1mm

• Umuvuduko: kontineri 60-300 kumunota

5. Abuzuza icyuho

Vacuum yuzuza ikoresha umuvuduko mubi kugirango ushushanye buhoro buhoro amazi muri kontineri, bigatuma biba byiza kuzuza ibicuruzwa byinshi, byoroshye, cyangwa ogisijeni. Igikorwa cyo kuzuza gitangirana no gukora icyuho imbere muri kontineri, hanyuma igakurura amazi muri nozzle yuzuye. Urwego rwuzuzwa rugenzurwa neza no kurekura icyuho mugihe gikwiye.

Ibyiza:

• Kugabanya ibicuruzwa no kubira ifuro

• Uburyo bwuzuye bwo kuzuza ibicuruzwa byoroshye cyangwa byangiza ogisijeni

• Koresha amazi afite imyumvire yo kubira ifuro

Imipaka:

• Buhoro buhoro kuzuza umuvuduko ugereranije nubundi buryo

• Sisitemu igoye cyane yo gushushanya no kuyitaho

Ibicuruzwa bikoreshwa:

• Inzoga, ibinyobwa bya karubone, n'imiti y'amazi

• Ibinyobwa, imiti, n’inganda zikora amata

Ibisobanuro nyamukuru:

• Kuzuza neza: ± 0.5%

• Umuvuduko: kontineri 30-150 kumunota

• Ibiro Byuzuye Byuzuye Ibiro byuzuye byuzuza umunzani wuzuye kugirango umenye neza ko buri kintu cyuzuyemo uburemere nyabwo bwibicuruzwa. Ibikoresho byashyizwe ku gipimo, kandi inzira yo kuzura iratangira. Igipimo gikomeza gukurikirana uburemere bwa kontineri n'ibiyirimo, guhagarika kuzuza uburemere nyabwo.

Ibyiza:

• Ukuri kwinshi mubijyanye nuburemere bwibicuruzwa

• Indishyi zo gutandukana mubwinshi bwamazi

• Iremeza kubahiriza ibisabwa byemewe n'amategeko

Imipaka:

Mubisanzwe gahoro kuruta uburyo bwo kuzuza volumetric uburyo bwo kugura ibikoresho byinshi bitewe no guhuza umunzani wuzuye

Ibicuruzwa bikoreshwa:

• Irangi, imiti, nibiribwa

• Inganda zikora imiti, amarangi, hamwe ninganda

Imashini Yuzuza Amazi Yihariye

1. Imashini zuzuza amazi ya Aseptic

Imashini zuzuza amazi ya Aseptic zagenewe kubungabunga ibidukikije bya aseptike mugihe cyo kuzura, bigatuma biba ngombwa mugihe cyo gupakira ibicuruzwa byoroshye nka farumasi n'ibinyobwa bimwe na bimwe. Izi mashini zikoresha tekinoroji igezweho kugirango irinde kwanduza no kurinda umutekano wibicuruzwa.

Inzira yo kuzuza aseptic yimashini ya aseptic ikubiyemo:

• Sisitemu yo kuyungurura HEPA (High Efficiency Particulate Air) ikuraho 99,97% by'uduce duto two mu kirere (kugeza kuri microni 0.3)

• Sisitemu ya CIP (Isuku-mu-mwanya) na SIP (Sterilisation-mu-mwanya) ikoresha ikomatanya ry’ubushyuhe, imiti n’amazi y’umuvuduko ukabije kugirango uhindure burundu ibice byimashini

• Igishushanyo mbonera cya Laminar gitera umwuka uterekanijwe kugirango wirinde umwanda winjira ahantu huzuye

Ibyingenzi byingenzi byimashini zuzuza aseptic zifasha kubungabunga sterile:

• Aseptic valve ifite igenzura ryuzuye hamwe nigishushanyo mbonera kugirango wirinde kwanduza mugihe cyo kuzura

• Ibigega bya Aseptic bifite isuku kandi isukuye kugirango ibike ibicuruzwa mubihe bya aseptic mbere yo kuzuza

• Sisitemu yo kwimura Aseptic, nka tebes ya aseptic hamwe nu muhuza, bigumana sterile yibicuruzwa uko biva muri tank ya aseptic ikagera nozzle yuzuye.

Imashini zuzuza Aseptic zikoreshwa cyane muri:

• Uruganda rwa farumasi kugirango rwuzuze ibisubizo byatewe nkinkingo, ibinyabuzima n’imiti y’amazi

• Inganda zikora ibinyobwa byo gupakira ibinyobwa bya acide nkeya (pH> 4.6) nkamata, amata ashingiye ku bimera hamwe n’ibinyobwa bikora bisaba igihe kirekire cyo kubaho nta firigo.

Ibyiza byo kuzuza aseptic:

• Gukora ibicuruzwa byubuzima butajegajega bidakenewe kubigabanya no guhaza abaguzi kubicuruzwa bisukuye

• Kubahiriza amabwiriza akomeye yashyizweho n’imiryango nka FDA (Ubuyobozi bw’ibiribwa n’ibiyobyabwenge) na cGMP (Ibikorwa byiza byo gukora ubu) bitanga amahame yo mu rwego rwo hejuru y’ubuziranenge n’umutekano.

2. Imashini zuzuza ubushyuhe

Ibyuzuye bishyushye bigenewe kuzuza ibicuruzwa ku bushyuhe bwinshi, ubusanzwe hagati ya 85 ° C na 95 ° C (185 ° F na 203 ° F). Ubu buryo burakwiriye cyane cyane kubiribwa n'ibinyobwa birimo acide cyane, kuko ubushyuhe bwo hejuru bufasha guhagarika ibicuruzwa n'ibikoresho, bikongerera igihe cyo kubaho.

Igikorwa gishyushye kirimo:

• Sisitemu yo kugenzura ubushyuhe bwuzuye kugirango igumane ubushyuhe bwifuzwa mugihe cyose, urebe neza ibicuruzwa byiza

• Tekinoroji yo gukonjesha yihuse, nk'ubwiherero bwamazi cyangwa tunel ikonjesha, bigabanya vuba ubushyuhe bwikintu cyuzuye, birinda kwangirika kwibicuruzwa no gukomeza ubusugire bwibikoresho

Ibicuruzwa byuzuye byuzuye ukoresheje imashini zuzura:

• Ibiryo birimo acide cyane hamwe na pH <4.6, nka ketchup, salsa na pome

• Imitobe yimbuto, ibinyobwa by umutobe nibinyobwa bidacana birimo ibintu byangiza ibidukikije nka acide citric.

Inyungu nibitekerezo byo kuzura bishyushye:

• Yagura ibicuruzwa byubuzima bugabanya imikurire ya mikorobe, bikavamo gukwirakwizwa kwinshi nigihe kinini cyo kubika

• Ibikoresho bipakira ubushyuhe nka PET (polyethylene terephthalate) cyangwa ikirahure birasabwa kwihanganira ubushyuhe bwinshi.

• Imashini zishyushye zigezweho akenshi zirimo imbaraga zikoresha ingufu kandi zirambye, nka sisitemu yo kugarura ubushyuhe no kugabanya gukoresha amazi, kugirango bigabanye ingaruka kubidukikije.

3. Imashini zuzuza ibicuruzwa

Imashini zuzuza ibicuruzwa bishongeshejwe ni imashini zabugenewe zo gukora ibicuruzwa bikomeye mubushyuhe bwicyumba ariko bigomba kuzuzwa muburyo bwashongeshejwe. Izi mashini zibungabunga ibicuruzwa ku bushyuhe nyabwo kugirango hamenyekane neza ibiranga imigendekere mugihe cyo kuzuza no kunoza ubwiza bwibicuruzwa byanyuma.

Ibintu byihariye biranga imashini zuzuza ibicuruzwa:

• Sisitemu yo kugenzura ubushyuhe bwuzuye kugirango igumane icyifuzo cyibicuruzwa byashushanijwe, mubisanzwe murwego ruto rwa ± 1 ° C (± 1.8 ° F)

• Amashanyarazi ashyushye yuzuye kuzuza birinda gukomera kwigihe kitaragera mugihe cyo kuzuza, kwemeza neza no gukuramo neza.

• Ubushyuhe bugenzurwa nubushyuhe hamwe na sisitemu yo guhunika kubika ibicuruzwa byashongeshejwe no gukomeza uburinganire mbere yo kuzuza

Imashini zuzuza ibicuruzwa zikoreshwa mu nganda zitandukanye:

• Inganda zo kwisiga zo kuzuza lipstike, parufe ikomeye nibindi bicuruzwa bishingiye ku gishashara.

• Inganda zibiribwa zuzuza shokora, ibishashara biribwa nibindi bicuruzwa.

Ingamba zo kugenzura ubuziranenge bwo kuzuza ibicuruzwa byashongeshejwe:

• Gukurikirana ubushyuhe bukomeje ahantu hakomeye nka hoppers, nozzles hamwe n’ibicuruzwa kugirango habeho guhuzagurika no gukumira ibibazo by’ubuziranenge.

• Uburyo bwiza bwo kuzuza imikorere binyuze mubushuhe busobanutse neza no gukoresha inyongeramusaruro kugirango uhindure ububobere kugirango ugere kubintu byifuzwa

Menyesha WEJING kuri Imashini zuzuza amazi 

Iyi blog itanga incamake yubwoko butandukanye bwimashini zuzuza amazi, zashyizwe mubyiciro byurwego rwo gutangiza no kuzuza ikoranabuhanga, hamwe nibisobanuro birambuye byamahame yimikorere ya buri bwoko, urutonde rwibisabwa nibintu byingenzi. Nkumuyobozi utanga ibisubizo byuzuye, Wejing numufatanyabikorwa mwiza mugutezimbere inzira yawe yuzuye hamwe nubuhanga bwayo no kwiyemeza guhaza abakiriya. Wumve neza ko wavugana na Wejing kubindi bisobanuro.