Ubwoko butandukanye bwimashini zuzuza amazi

Imashini yuzuza amazi ni ibikoresho byingenzi mumusaruro wa none, bikoreshwa cyane mubiryo, ibinyobwa, imiti, imiti nizindi nganda nizindi nganda. Gusobanukirwa ubwoko butandukanye bwo kuzuza imashini zuzuza hamwe nibiranga ni ngombwa mugutezimbere imikorere yumusaruro no kurinda ubuziranenge bwibicuruzwa.

Muri iyi blog, tuzaganira ku mahame atandukanye yo kuzuza amahame akorera, urugero rwo gusaba no guhitamo, kugufasha guhitamo neza ibikoresho.

Ubwoko bwimashini zuzuza amazi zishingiye kurwego rwikora

Intoki zo kuzuza amashini

Imashini yintoki nuburyo bwibanze cyane, bisaba umukoresha kugenzura imikorere yo kuzuza.

• Ibiranga urufunguzo rwumugorofa yintoki:

• Igishushanyo cyoroshye no gukora

• Ihitamo ryiza kumusaruro muto

• Byiza kumazi yo hasi

• Ibyiza n'imbogamizi

Ibyiza	bifite aho bigarukira
Igiciro gito	Umuvuduko Wihuta
Biroroshye gukora	Kuzuza Ubuntu Byuzuye
Kubungabunga bike	Umunaniro

• Porogaramu

Imfashanyigisho zirakwiriye:

• Ubucuruzi buciriritse hamwe nibikenewe bike

• Ibicuruzwa bikenera impinduka kenshi mu kuzuza amajwi

• Kuzuza ibikoresho byimiterere nubunini butandukanye

2. Semi-Automatic Imashini Zuzuza Imashini

Imashini za Semi-zikora zitera uburinganire bwuzuye hagati yintoki no kwikora. Bakoresha amashusho cyangwa pistons kugirango batange amazi neza.

• Bakora bate?

• Ubwa mbere, imyanya ya Operator kontineri munsi yuzuza. Imashini yuzuza neza ibikoresho byijimye. Noneho umukoresha akuraho ikintu cyuzuye, yiteguye intambwe ikurikira.

• Ibyiza bya Semi-Automal Fillrs hejuru yintoki:

• Kongera umuvuduko wuzuza umuvuduko nukuri

• Kugabanya umunaniro

• Guhuza neza muburyo bwuzuye

• Ibyiza Koresha Imanza Zimashini za Semi-Automa:

• Umusaruro wo hagati ukora

• Ibicuruzwa hamwe no kuzuza amajwi

• Kuzuza hasi kuri stakoni yo hagati

3. Imashini zuzuye

Imashini zuzuye zagenewe umusaruro mwinshi. Bagabanya intervention yabantu kandi bakubye neza.

Ubwoko bubiri busanzwe bwurubuga rwikora:

Kuzuza Sisitemu

• Ibikoresho bikomeza umukandara wa convoyeur

• Nozzles yuzuza ibikoresho uko bigenda

• Bikwiranye no kwihuta-kwihuta, gukomeza kuzuza

Monobloc yuzuza sisitemu

• Ihuriro ryuzura, gufata, no kubirata mumashini imwe

• Igishushanyo Cyuzuye

• Nibyiza kubisubizo byuzuye

• Ibyiza byimashini zikoresha mumisaruro-nyinshi:

• Umuvuduko mwinshi wuzuye (bigera kuri 600 kumunota)

• Byiza neza no guhuzagurika

• Kugabanya amafaranga yumurimo

• Kugabanya imyanda yo kugabanya ibicuruzwa na spillage

  
  

Imashini yo kuzunguza imashini ya Weijing

• Wejing ya WEJING YUZUYE Imashini Yuzuza Imashini irakoreshwa cyane muburyo bwo kwisiga, imiti ya buri munsi nizindi nganda. Ifatanije nikoranabuhanga rihebuje, nka plc), plc), ikoranabuhanga ryimashini yumuntu, ritumizwa mubikorwa-byerekana neza ibikorwa-byikora kandi byuzuye.

  
  

• Imashini yuzuza ifite ubumwe bwuzuye, kugeza kuri ± 1%. Hamwe nigishushanyo kinini cyuzuza igishushanyo mbonera, 316l Imiterere yicyuma, Isuku yumuyaga, Ibara ryamabara ya moult, hamwe na Wejing Imashini Yuzuza Ikoranabuhanga ryo Kuzuza Amazi kandi ni ibikoresho byiza byo kumenyekana no kunoza ubuziranenge.

Ubwoko bwimashini zuzuza amazi yashyizwe mubikorwa ukurikije ubuhanga bwo kuzuza ikoranabuhanga

Usibye gutandukana ukurikije urwego rutandukanye rwo kwikora, kuzura imashini birashobora kandi gushyirwa mubikorwa ukurikije tekinoroji yihariye yo kuzuza ikoranabuhanga. Ubwoko bwingenzi burimo kurubuga rwa Gravity, Piston Fillyrs, PUP SHAKA, Yuzuye Filers, Filimes Filus, hamwe na Net Filers Filers.

1. Imbaraga zuzuza

Imbaraga rukuruzi zishingiye kumahame shingiro ya rukuruzi kugirango amazi atemba ave muri tank yo hejuru muri kontineri ihagaze hepfo. Igipimo cyurupfu kigenzurwa neza ninsanganyamatsiko zifatika cyangwa kato, mugihe amajwi yuzuza yiyemeje cyangwa urwego rwurwego rwerekana mugihe ingano yifuzwa.

Ibyiza:

• Igishushanyo cyoroshye gitanga ibiciro byo kubungabunga

• Igiciro cyiza cyo gukemura ibyifuzo byibanze byuzuye

• Bikwiranye na link yoroheje, yubusa

Imipaka:

• Yagabanije ukuri mugihe ukoresha amazi ya virusire

• Gahoro gahoro kuzuza umuvuduko ugereranije nubundi buryo

Ibicuruzwa bikurikizwa:

• Amazi, umutobe wimbuto, hamwe na sosika yoroheje

• Ibinyobwa, ibiryo, hamwe n'imiti yo mu rugo

Ibisobanuro by'ingenzi:

• Kuzuza ukuri: ± 1-2%

• Umuvuduko: 20-60 ibikoresho kumunota

2. Piston Filly

Piston Yuzuza Koresha uburyo bwa Piston yongeye gupima neza no gutanga amazi mubikoresho. Piston akuramo amazi muri silinderi mugihe cyo hejuru hejuru hanyuma ayisunika muri kontineri mugihe cyo kumanuka. Ingano y'amazi yatanzwe iragenzurwa neza mu guhindura uburebure bwa piston stroke.

Ibyiza:

• Gutsindwa cyane, ndetse no ku mazi ya virusire

• Ikora intera nini ya virusi

• Byoroshye kuboneka kuzuza amajwi

Imipaka:

• Igishushanyo kinini ugereranije na gravity fillers

• Ikiguzi cyo hejuru cyambere

Ibicuruzwa bikurikizwa:

• Isosi, amavuta, na paste

• Ibiryo, kwisiga, na farumasi

Ibisobanuro by'ingenzi:

• Kuzuza ukuri: ± 0.5%

• Umuvuduko: Ibikoresho 30-120 kumunota

Kubungabunga:

• Gusukura buri gihe na silinderi kugirango wirinde kwiyubaka

• Gusimbuza ibihe byo gushushanya kugirango ukomeze kuzuza neza no gukumira imirongo

3. PUP

PUMPRO SHLEERS ikoresha ubwoko butandukanye bwa pompe, nkicyume, cam pompe, cyangwa pompe ya pisinetike, kugirango yohereze amazi kuva muri tank mubikoresho. Pompe ishushanya amazi kuva kuri tank hanyuma uyisunika binyuze mu nyandiko. Ubunini bwuzuye bugenzurwa neza numubare wa pompe kuzunguruka cyangwa mugihe cyateganijwe.

Ibyiza:

• Bitandukanye mugukemura intera nini ya virusi

• Ubushobozi bwo kugera ku bushobozi buhoraho, budacogora

• Byoroshye gusukura no kubungabunga

Imipaka:

• Ubushobozi bwo kuzamura ibicuruzwa, cyane cyane hamwe na pamps

• Buhoro buhoro kwambara ibice bya pompe mugihe runaka

Ibicuruzwa bikurikizwa:

• Amavuta, shampoos, n'amasabune

• Kwita ku muntu ku giti cye, imodoka, n'ibiribwa n'ibinyobwa

Ibisobanuro by'ingenzi:

• Kuzuza ukuri: ± 1%

• Umuvuduko: Ibikoresho 40-200 kumunota

4. Kurenga

Kurenga kuyuzuza byateguwe kugirango hakemure urwego ruhoraho muri buri kintu, tutitaye kumiterere ntoya mubikoresho bya kontineri. Kuzuza nozzle bimanuka muri kontineri n'amazi bitemba kugeza bigeze kurwego rwumuyoboro wuzuye. Amazi arenze noneho yasubijwe mubigega nkuru, kubungabunga urwego rwuzuye.

Ibyiza:

• Guharanira kuzuza urwego mubikoresho byose

• Nibyiza kubikoresho bibonerana aho kuzuza urwego rugaragara

• Mu buryo bwikora indishyi zinyuranye mubikoresho bya kontineri

Imipaka:

• Ntibikwiriye ibicuruzwa bibyibushye byoroshye

• Kugarukira kuri kontineri hamwe nijosi ryihariye

Ibicuruzwa bikurikizwa:

• Ibinyobwa, gusukura ibicuruzwa, hamwe na sosika yoroheje

• Ibinyobwa, imiti yo mu rugo, n'inganda zibiribwa

Ibisobanuro by'ingenzi:

• Kuzuza ukuri: uburebure ± 1mm

• Umuvuduko: Ibikoresho 60-300 kumunota

5. Ibihuru

Vacuum fillers ikoresha igitutu kibi kugirango ushushanye amazi yitonze muri kontineri, ubaho neza kugirango wuzuze ibicuruzwa byifuzwa, byoroshye, cyangwa ogisijeni. Inzira yo kuzuza itangira mugukora icyuho imbere muri kontineri, hanyuma ikurura amazi muburyo bwuzuye. Urwego rwuzuye rugenzurwa neza nukurekura icyuho mugihe gikwiye.

Ibyiza:

• Kugabanya ibicuruzwa aerotion no kubeshya

• Inzira yo kuzunguza ubwitonzi kugirango ibicuruzwa byoroshye cyangwa ogisijeni

• Ikora amazi hamwe na impengamiro yo kubeshya

Imipaka:

• Gahoro gahoro kwuzuza umuvuduko ugereranije nubundi buryo

• Ibindi bya sisitemu yo gushushanya no kubungabunga

Ibicuruzwa bikurikizwa:

• Byeri, ibinyobwa bya karubone, n'imiti y'amazi

• Ibinyobwa, inganda za farumasi, n'inganda z'amata

Ibisobanuro by'ingenzi:

• Filling ukuri: ± 0.5%

• Umuvuduko: ibikoresho 30-150 kumunota

• Uburemere Byuzuza Net Net Filers Koresha umunzani wa PRCISI kugirango umenye ko buri kintu cyuzuyemo uburemere bwibicuruzwa. Ibikoresho bishyirwa ku gipimo, kandi inzira yo kuzuza iratangira. Igipimo gihora gikurikirana uburemere bwibikoresho n'ibirimo, guhagarika ibyuzuye ku buremere busobanutse.

Ibyiza:

• Ubumwe buke mubijyanye nuburemere bwibicuruzwa

• Indishyi zinyuranye mu bucucike bw'amazi

• Birashoboka ko yubahiriza imirongo yemewe n'amategeko

Imipaka:

Mubisanzwe gahoro kuruta uburyo bwuzuye uburyo bwo kuzuza ibikoresho bingana nibikoresho byo guhuza umunzani

Ibicuruzwa bikurikizwa:

• Amarangi, imiti, n'ibisasu

• Imiti, irangi, hamwe no gupakira inganda

Imashini zihariye zo kuzuza amazi

1.. Imashini zisa na ASeptic

Imashini zuzuza imashini zigamije gukomeza ibidukikije muburyo bwo kuzuza, bigatuma ntabyingenzi mugihe upakira ibicuruzwa byoroshye nkibi binyobwa bimwe. Izi mashini zikoresha ikoranabuhanga rihanitse kugirango wirinde kwanduza no kurinda umutekano wibicuruzwa.

Inzira yo kuzura ikanaburira imashini za aseptic irimo:

• Hepa (imikorere miremire ya Air) Sisitemu yo Filtration ikuraho 99.97% yicyumba cyindege (kumanuka kugeza kuri mikorobe 0,3)

• Cip (gusukura-ahantu) no gusimbuka (sterisation-ahantu) sisitemu ikoresha ubushyuhe, imiti hamwe namazi yumuvuduko mwinshi kugirango asige ibice byimashini

• Igishushanyo cya Laminar gitanga umwuka udahurizaho kugirango wirinde abahumanya kwinjira mukarere kwuzuza

Ibigize ibyingenzi byimashini zuzura igereranya ifasha kugumya kwimiza:

• Indangagaciro igereranya hamwe na precional igishushanyo mbonera kugirango wirinde kwanduza mugihe cyuzuye

• Ibigega bya aseptic bifite isuku nubuso bwibitekerezo byo kubika ibicuruzwa mubihe byingenzi mbere yo kuzuza

• Sisitemu yo kwimura aseptic, nka tubes hamwe nabahuza, ibuza gukomera kubicuruzwa nkuko biva muri tank ya aseptic kugeza kubwuzu bwuzuye.

Imashini zuzura ikanakoreshwa zikoreshwa cyane muri:

• Inganda za farumasi kugirango zuzuze ibisubizo byinshi nkinkingo, ibinyabuzima n'imiti yubusa

• Inganda zinyobwa zo gupakira ibinyobwa bike acide (PH> 4.6) nk'amata, amata y'ibihingwa bishingiye ku mibereho yemera ubuzima bwa gikonoshwa nta kugorana.

Inyungu zo kuzura andeptic:

• Gutanga ibicuruzwa-ubuzima buhamye bitaba ngombwa ko habaho ibibazo no guhura nabaguzi basaba ibicuruzwa byamazi

• Kubahiriza amategeko akomeye yashyizweho n'imiryango nka FDA (Ubuyobozi bw'ibiyobyabwenge) na CGMP (IBIKORWA BYINSHI (IBIKORWA BYIZA BY'IKORESHWA)

2. Imashini zuzura mu bushyuhe

Abazumu bashyushye bagenewe kuzuza ibicuruzwa mubushyuhe bwo hejuru, mubisanzwe hagati ya 85 ° C na 95 ° C (185 ° F na 203 ° f). Iyi nzira irakwiriye cyane cyane ibiryo n'ibinyobwa byinshi, kuko ubushyuhe bwo hejuru bufasha gusiga ibicuruzwa hamwe na kontineri, kwagura ubuzima.

Inzira ishyushye ishyushye irimo:

• Sisitemu yo kugenzura ubushyuhe kugirango igumane ubushyuhe bwuzuye bwuzuza inzira, iremeza ubuziranenge buhoraho

• Ikoranabuhanga ryihuse, nko kwiyuhagira amazi cyangwa imiyoboro yo gukonjesha, bigabanya vuba ubushyuhe bwuzuyemo ibintu byuzuye, birinda ibicuruzwa byangiza no kubungabunga ubunyangamugayo

Ibicuruzwa bisanzwe byuzuye ukoresheje imashini zuzura:

• Ibiryo bya aside cyane hamwe na PH <4.6, nka Ketchup, Salsa hamwe na pome

• Umutobe w'imbuto, ibinyobwa by'imbuto n'ibinyobwa bidafite amazi birimo kubungabunga bisanzwe nka citric aside.

Inyungu n'ibitekerezo byo kuzura ubushyuhe:

• Kugura ibicuruzwa bifite ubuzima bugabanya iterambere rya mikorobili, bivamo kugabana kwagutse no kubiryo byinshi byo kubikamo

• Ibikoresho byo kwishyuza ubushyuhe nkamatungo (polyethylene telephthalate) cyangwa ikirahure gisabwa kugirango uhangane nubushyuhe bwo hejuru.

• Imashini zuzura zigezweho zikunze gushiramo ingufu-zikora neza kandi zirambye zo kugarura ubushyuhe kandi zigabanya ibiryo byamazi, kugirango igabanye ingaruka kubidukikije.

3.. Ibicuruzwa byuzuye ibicuruzwa

Imashini zuzura ibicuruzwa ni imashini zagenewe gukemura ibicuruzwa bihamye kubushyuhe bwicyumba ariko bakeneye kuzuzwa muburyo bwa hamwe. Izi mashini zikomeza ibicuruzwa mubushyuhe busobanutse kugirango umenye neza ibiranga mugihe cyuzuye kandi utezimbere ubuziranenge bwibicuruzwa byanyuma.

Ibiranga bidasanzwe byimashini zuzura ibicuruzwa:

• Sisitemu yo kugenzura ubushyuhe bwo kugenzura imiterere yifuzwa yibicuruzwa, mubisanzwe mugihe gito cya ± 1 ° C (± 1.8 ° F)

• Gushyushya Jacketed Kuzuza Nozzles birinda gukomera imburagihe mugihe cyuzuye, shimangira no gukata neza no gukata

• Ubushyuhe bugenzurwa nubukonje hamwe nuburyo bwo guhagarika kubika ibicuruzwa no gukomeza guhuriza hamwe mbere yo kuzuza

Imashini zuzura ibicuruzwa zikoreshwa muburyo butandukanye:

• Inganda zo kwisiga zo kuzuza lipsticks, parufe ikomeye nibindi bishashara ibishashara.

• Inganda zibiribwa zo kuzuza shokora, ibishashara byibiribwa nibindi bicuruzwa bya confectionery.

Ingamba zo kugenzura ubuziranenge zo kuzuza ibicuruzwa byashongetse:

• Gukurikirana ubushyuhe ku ngingo zikomeye nka sipers, nozzles n'ibicuruzwa bireba kugirango bihuze kandi bikumira ibibazo byiza.

• Gukora neza Kuzuza Ibikorwa Bisobanutse neza Ubushyuhe bwo Kugenzura no gukoresha inyongera kugirango uhindure vino kugirango ugere kubiranga

Menyesha Wejing Imashini zuzura amazi 

Iyi blog itanga incamake yubwoko butandukanye bwimashini zuzuza amazi, yashyizwe mubyiciro byikora no kuzuza ikoranabuhanga, hamwe nibisobanuro birambuye kuri buri bwoko bwo gukora, urutonde rwibisabwa nibiranga. Nkumutanga wambere wuzuza ibisubizo, Wejing numufatanyabikorwa mwiza kugirango utezimbere inzira yo kuzuza hamwe nubuhanga bwayo no kwiyemeza kunyurwa nabakiriya. Umva kuvugana na wejing kubindi bisobanuro.