Product Advantage:
1. Enhanced Productivity: Full automatic aerosol filling machines operate at high speeds, significantly increasing production capacity compared to manual or semi-automatic alternatives.
2. Consistent Filling Accuracy: Advanced automation ensures precise filling volumes, reducing product waste and guaranteeing uniformity across batches, enhancing product quality.
3. Reduced Labor Costs: Automation minimizes the need for manual labor, lowering operational costs, and freeing personnel for more skilled tasks, improving overall efficiency.
4. Improved Safety Standards: These machines encapsulate hazardous materials and processes, reducing exposure risks for operators, and incorporating safety features that comply with strict industry regulations.
5. Versatility and Scalability: Full automatic aerosol fillers can handle various can sizes and products, adapting to changing market demands. They're easily upgradable, future-proofing your production capabilities.
Technical Parameters:
Technical Parameter | Description |
Filling capacity (cans/min) | 60-70 |
Liquid filling volume (ml) | 10-1200( can be customized) |
Gas filling volume (ml) | 10-1200( can be customized) |
Filling heads | 4 heads |
Filling accuracy | ≤±1% |
Applicable cans diameter (mm) | 35 - 70( can be customized) |
Applicable cans height (mm) | 80 - 300( can be customized) |
Applicable valve | 1 inch |
Working pressure (Mpa) | 0.6 - 0.8 |
Max gas consumption (m3/min) | 5 |
Power (KW) | 7.5 |
Dimension (LWH) mm | 22000*3500*2000 |
Material | SS304 ( some parts can be SS316) |
Warranty | 1 year |
Key Selling Points | High speed fully automatic high production |
Maintenance Requirements | Recommended maintenance procedures and schedules |
Certifications and Standards | CE&ISO9001 |
Detailed Images:
Product Operate Guide:
1. Pre-Operational Check: Ensure all components are clean, lubricated, and properly aligned. Verify material levels and conduct a visual inspection before startup.
2. Programming & Settings: Input correct filling parameters, including volume, pressure, and conveyor speed, based on product specifications using the HMI interface.
3. Material Loading: Load cans onto the feeding mechanism carefully, ensuring they're properly positioned and not damaged. Close lids securely if pre-lidding is required.
4. Initiate Production Run: Press start on the control panel; the machine will automatically begin the filling, crimping, and gas-filling processes in sequence.
5. Quality Control & Monitoring: Regularly check filled aerosols for leaks, weight consistency, and proper crimp seals. Monitor machine performance and make adjustments as needed via real-time data feedback.
FAQ:
1. How often should maintenance be performed?
Routine maintenance, including cleaning and part inspections, should be done daily. Schedule comprehensive service checks monthly or as recommended by the manufacturer.
2. Can the machine handle different can sizes?
Yes, full automatic aerosol fillers are typically adjustable to accommodate various can diameters and heights, ensuring versatility in production.
3. What's the process for changing product formulas?
Drain and clean the system thoroughly, then recalibrate filling settings according to new product specifications using the machine's control panel.
4. How does the machine ensure filling accuracy?
It uses precision pumps and sensors to measure and control the filling volume, coupled with a feedback system that adjusts for any deviations in real-time.
5. Is training provided for operating the machine?
Yes, manufacturers usually provide on-site training for operators and maintenance staff to ensure safe and efficient operation of the equipment.
