Product Advantage:
1. Production Capacity Boost: Fully automatic aerosol filling machines, due to their accelerated operation, considerably increase production capacity when compared to manual or semi-automatic options.
For example, in a factory setting, the use of these automatic machines can result in a significant increase in the number of filled aerosol cans per hour compared to traditional manual methods.
Consider a scenario where a manual process might fill 600 cans in an hour, while the fully automatic machine can fill 3600 or more.
2. Accurate Fill Control: The incorporation of advanced automation in these machines ensures precise fill quantities in each canister, reducing waste, maintaining consistency between batches, and consequently improving product quality.
Imagine a production line where each canister must be filled with exactly 500 milliliters of product. The advanced automation ensures that every canister is filled to this exact volume, without any significant variations.
A real-life example could be in the filling of perfumes, where exact fill volumes are crucial for maintaining the brand's reputation and customer satisfaction.
3. Efficient Labor Allocation: Automation significantly reduces the dependence on manual labor, cutting operational costs and reassigning the workforce to more specialized tasks, thereby enhancing the overall operational smoothness.
In a manufacturing facility, instead of having a large number of workers manually filling cans, automation allows for a smaller team to focus on monitoring and quality control.
For instance, a company might have previously employed 50 workers for filling operations but, with automation, only needs 10, and the rest can be moved to areas like maintenance and quality inspection.
4. Improved Safety Structure: Specifically designed to separate potentially hazardous procedures and materials, these machines significantly lower the risk exposure for operators and comply with stringent safety standards set by industry organizations.
Consider a situation where the handling of certain chemicals in the filling process is risky. The machine's design ensures that operators are not directly exposed to these hazards.
An example could be in the filling of flammable substances where the safety structure prevents any accidental ignition or exposure to the operators.
5. Flexible and Expandable Design: Capable of accommodating various can sizes and product types, fully automatic aerosol filling systems easily adjust to market changes. Their potential for upgrade ensures that your production line remains competitive and ready for future industry requirements.
For a company that produces both small and large aerosol cans, the system can effortlessly switch between the different sizes without major adjustments.
Suppose there is a sudden increase in demand for a new type of aerosol product. The scalable design allows the production line to quickly adapt and start filling the new product without significant delays or investments in new equipment.
Technical Parameters:
Technical Parameter | Description |
Filling capacity (cans/min) | 40-50 |
Liquid filling volume (ml) | 10-600( can be customized) |
Gas filling volume (ml) | 10-600( can be customized) |
Filling heads | 2 heads |
Filling accuracy | ≤±1% |
Applicable cans diameter (mm) | 35 - 70( can be customized) |
Applicable cans height (mm) | 80 - 300( can be customized) |
Applicable valve | 1 inch |
Working pressure (Mpa) | 0.6 - 0.8 |
Max gas consumption (m3/min) | 5 |
Power (KW) | 7.5 |
Dimension (LWH) mm | 22000*3500*2000 |
Material | SS304 ( some parts can be SS316) |
Warranty | 1 year |
Key Selling Points | High speed fully automatic high production |
Maintenance Requirements | Recommended maintenance procedures and schedules |
Certifications and Standards | CE&ISO9001 |
Detailed Images:
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It can keep the bottles in the production line running adequately.High efficiency and reduced labor intensity.
Aerosol Filling Sealing Production Line:
QGJ70 Automatic aerosol filling production line is composed of rotary table with liquid filling head, insert valve , crimping head and gas filling head,compressed air piston pump,conveyor belt,etc.
Auto Actuator Fixed Machine:
Auto actuator fixed machine is used for the installation of spray actuators of aerosol products.
Inkjet Belt and Convayor Table:
Inkjet belt uses imported conveyor, the aerosol cans are driven by the ex-proof motors into the track for spray.
Products Show:
Product Operate Guide:
1. Before Startup
- Check all components for damage and proper connection.
- Ensure sufficient raw materials and lubricants.
- Verify the settings on the control panel are correct.
2. During Operation
- Keep an eye on the machine's indicators for any faults.
- Regularly inspect filled aerosol cans for quality.
3. Safety Precautions
- Follow safety guidelines strictly.
- Avoid reaching into the machine while it's operating.
4. Maintenance Tips
- Clean the machine after each use.
- Inspect and replace worn-out parts regularly.
- Keep the work area around the machine tidy.
5. Shutdown Procedure
- Press the stop button on the control panel.
- Disconnect the power supply.
FAQ:
1. How often should the machine be serviced?
It is recommended to have a professional service every 3 months to ensure optimal performance.
2. What if the machine suddenly stops working?
First, check the power supply. If that's fine, contact technical support for further assistance.
3. Can the filling speed be adjusted?
Yes, it can be adjusted through the control panel settings based on your production needs.
4. How to deal with minor leaks in the filling process?
Inspect the seals and replace if damaged. Also, check the pressure settings.
5. Does the machine support different can sizes?
Yes, but adjustments might be needed in the settings for different can dimensions.
